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HWT 125 SW light
HWT 125 SW light
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HWT 400 Line
HWT 400 Line

HWT 160 CS

HÜRNER’s HWT 160 CS  servo-operated workshop system is the end-to-end transformation of worksite technology into workshop systems.

The system has been developed in compliance with the so-called machinery directive 2006/42/EC as amended and allow making pipes, segmented bends and fittings in workable dimensions from O.D. 32 (20) through 160 mm | 1″ (½”) – 6″. The welding system is set on a welded or a screwed-fast, heavy-duty, no-warp support frame and the bearings on which move both the horizontally traveling carriage and the heating element and facing tool assembly, are designed as precision-engineered and heavy load-bearing trapeze-shaped guides with precision-matched runner blocks.

It goes without saying that all parameters that are critical for a high-quality and reproducible welded joint are monitored throughout the process and saved to the memory of the system, which can hold up to 10,000 reports. Furthermore, all CNC systems are equipped with a USB interface to enable downloading the welding reports in the PDF format to a USB stick or sending them to the management database in the HÜRNER DataWork Professional format. It is also possible to label a joint immediately for its quality by printing on plastic foil an indelible label tag with the available tag printer that will identify the fitting.

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Description

Technical Specs

Technical specs HWT 160 CS
P/N with narrow
aluminum clamping jaws		 403-000-000 (metric)
403-000-001 (IPS1))
Machine dimensions (W × H × D) approx. 1100 × 1200 × 1050 mm
Machine total weight 430 kg
Power supply 400 V, 50 Hz, (3 ph., PE)
Machine overall rated power 6530 W
Heating element rated power 4500 W
Facing tool rated power 330 W
Compressed air min. 6 bar, max. 14 bar (2:4:2)
Temperature range 0 °C – 60 °C
Heating element temperature max. 280 °C
Operating range Segments: 32 (20) – 160 mm | 1″ (½”) – 6″
Automatic data logging 10,000 welding operations
Data download USB ports (USB A) for USB stick and label tag printer
Standards, approvals, quality Machinery directive 2006/42/EC, DVS 2207-1, WEEE Reg. No. DE 74849106, ISO 9001:2015

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HWT 400 Line

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HÜRNER's HWT 400 Line is the end-to-end transformation of worksite technology into workshop systems. As a consequence, the HÜRNER HWT 400 mm workshop line, too, has systems of the versions CNC (HWT 400 CS and HWT 400 CS-S), WeldControl (HWT 400 WeldControl), and Manual Hydraulic (HWT 400 M). All systems have been developed in compliance with the so-called machinery directive 2006/42/EC as amended and allow making segments, tees, Y pieces and crosspieces in workable dimensions from O.D. 90 through 400 mm (3 - 16" IPS). The HWT 400 CS-S  is equipped with additional master clamping assemblies designed for sidewall fusion onto the pipe saddle. The control software has been specifically adapted to allow one-sided preheating of the straight pipeline. The welding systems are set on a welded or a screwed-fast, heavy-duty, no-warp support frame and the bearings on which move both the horizontally traveling carriages and the heating element and facing tool assembly, are designed as precision-engineered and heavy load-bearing trapeze-shaped guides with precision-matched runner blocks. For the product versions CNC and WeldControl, it goes without saying that all parameters that are critical for a high-quality and reproducible welded joint are monitored throughout the process and saved to the memory of the system, which can hold up to 10,000 reports. Furthermore, all CNC and WeldControl systems are equipped with a USB interface to enable downloading the welding reports in the PDF format to a USB stick or sending them to the management database in the HÜRNER DataWork Professional format. It is also possible to label a joint immediately for its quality by printing on plastic foil an indelible label tag with the available tag printer that will identify the fitting.

HWT 500 CS

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HÜRNER's HWT 500 CS  servo-operated workshop system is the end-to-end transformation of worksite technology into workshop systems. The system has been developed in compliance with the so-called machinery directive 2006/42/EC as amended and allows making segments, tees, Y pieces and crosspieces in workable dimensions from O.D. 200 (160) through 500 mm | 6" - 20". The welding system is set on a welded or a screwed-fast, heavy-duty, no-warp support frame and the bearings on which move both the horizontally traveling carriage and the heating element and facing tool assembly, are designed as precision-engineered and heavy load-bearing trapeze-shaped guides with precision-matched runner blocks. It goes without saying that all parameters that are critical for a high-quality and reproducible welded joint are monitored throughout the process and saved to the memory of the system, which can hold up to 10,000 reports. Furthermore, all CNC systems are equipped with a USB interface to enable downloading the welding reports in the PDF format to a USB stick or sending them to the management database in the HÜRNER DataWork Professional format. It is also possible to label a joint immediately for its quality by printing on plastic foil an indelible label tag with the available tag printer that will identify the fitting.

HWT 125 SW light

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All-purpose socket welder for PP, PP-R, PVDF, PB, and PEHD fittings and pipelines in the range of dimensions from O.D. 20 - 125 mm, for professional overhead welding and operations in a confined space, yet also for standard workshop applications.

In its standard delivery, sockets and spigots size O.D. 63 - 125 mm are included, with O.D. 20 - 50 mm as an optional extra. With the HÜRNER quick mounting system, the clamps can be replaced easy as ABC. The clamping chassis can be removed from its steel frame by simply loosening 4 mounting screws and can, therefore, be used in areas that are hard to reach or overhead.

Both clamping the pipe and the fitting and moving the machine carriages are implemented as using ergonomically designed handwheels. Additionally, the motion handwheel can be removed easily, to move the carriages with a common power tool (drill / cordless screwdriver) as its drive. A special mention deserves the heating element seat of the clamping chassis, on which to place the heating element. The feature ensures easy insertion and safe removal of the heater, thereby providing reliable change-over management and convenient use that are unique in this category of welding systems.

HWT 125 SW 2.0

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The machine is used to socket-weld PP, PVDF, PE pipes and fittings of O.D. 20 - 125 mm. Diamond-shaped clamps allow effortless positioning and securing of the fittings and pipes of all sizes. A specially designed fastening system is at the heart of the easy changing of the clamps depending on the job at hand.

The HWT 125 SW 2.0 features a unique reference setpoint pushbutton that enables convenient and professional adjustment of the component butt position. It goes without saying that fusion depth selectors and the corresponding spigots and sockets are available for common component types (DVS type A, DVS type B, ASTM in inches)

The system ships in a rugged, wooden transport and set‑up box (optional).

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The HÜRNER CNC ECO 2.0 is a high-quality and durable, next-generation CN-controlled plastic pipe butt-welding machine that has been developed in compliance, as applicable, with the machinery directive 2006/42/EC as amended as well as the ISO standard 12176-1 and the DVS standard 2207-1. The design of the machine is such that with 12 basic machine chassis models, pipes from O.D. 40 through 1600 mm can be jointed The welding machines ship with a fully encased CNC hydraulic and control box of ingress protection IP 54 managing pressures of up to 220 bar. Both the anti-stick-coated heating element and the facing tool are hooked up along with the machine chassis to the hydraulic and control unit. No additional power distribution is needed. Industry version: Optionally, the machine chassis (250, 315, 355, 500, 630) are also available in an industry set-up with a modified 3rd clamp for clamping fittings with a short connecting stub.*) *) Retrofit kit for converting existing systems to industry version available upon request!

HWT 250 MI

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HÜRNER HWT 250 MI for manufacturing PE, PE 100 RC, PP, and PVDF1) pipes, segmented bends, and fittings. The design of the machine is such that pipes, segments O.D. 50 – 250 mm / 1½"– 8" with any SDR ratio up to SDR 11 can be processed. The system was developed under the machinery directive 2006/42/EC as amended, as far as applicable, and is set on a welded and bolted, totally heavy-duty support frame resistant to warping by design. Both the movable carriage of the system and the console carrying the heating element and the facing tool travel on precision-engineered, heavy load-bearing shafts and trapeze-shaped guides constructed with smoothly travelling runner blocks. Inserting the PTFE-coated heating element and the facing tool manually is as convenient as it is effortless. The swiveling master clamps on both sides can be rotated by up to 2 x 15 deg. (∢30 deg.) and also feature horizontal adjustability, to allow for compensating any misalignments. Heating element temperature control and facing tool operation are managed on the front panel. The practical wooden transport case serves both as a operating platform and as secure storage for the machine, the reducers, and the accessories.

Electrofusion Without Report Logging

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The WhiteLine welders cover all areas of application in electrofustion welding of PE, PP, and PVDF pipes with heater coil fittings. There is no challenge for which you will not find a welder of the series able to take it on successfully.

Wherever applicable, HÜRNER's all-purpose electrofusion welders have been developed in line with the requirements of the most recent version of the ISO standard 12176-2:2000, the DVS standard 2201-1, and the WEEE directive, with Reg. No. DE 74849106.

Whether it is jointing in the safety-sensitive area of gas networks, including accurate recording of geographic data, jointing components with very small diameters (e. g., geothermal or sanitary fitting applications) or very large diameters (e. g., wastewater applications)—the welders will always make a statement by their unyielding reliability that builds on more than 40 years of developing and manufacturing experience.

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This extractor provides easy airflow monitoring of chemical storage cabinets. The airflow monitoring unit with integrated fan ships preassembled to be installed immediately on top of the storage cabinet. The enclosure is made of silver pearl glimmer, powder-coated sheet steel

A sensor monitors the extraction airflow and triggers a visual and audible alarm when no airflow above the defined minimum is detected. The air monitoring unit fan ships preassembled to be installed immediately on top of the storage cabinet. The alarm threshold for the airflow velocity is factory-set, but can be customized at the differential pressure meter/switch. The airflow sensor monitors the actual extraction velocity and the entire extraction system of the storage cabinet. Both the volumetric flow and the power supply are sensed by a microcontroller unit. When airflow velocity drops below the set threshold, visual and audible alarms are set off. The system ships with two potential-free (“dry”) contacts (24  V, 2 A) that can be used to send an alarm signal to the control center. An integrated battery cuts in in case of power supply failure, and the monitoring system and the display, including simple error messaging, can run on it for 4 hours. The product ships ready for plug-in.