Click to enlarge
Additional battery for the LiiOn
Additional battery for the LiiOn
Back to products
HÜRNER LI Line CNC ECO
HÜRNER LI Line CNC ECO

HÜRNER WhiteLine CNC ECO 2.0

The HÜRNER CNC ECO 2.0 is a high-quality and durable, next-generation CN-controlled plastic pipe butt-welding machine that has been developed in compliance, as applicable, with the machinery directive 2006/42/EC as amended as well as the ISO standard 12176-1 and the DVS standard 2207-1. The design of the machine is such that with 12 basic machine chassis models, pipes from O.D. 40 through 1600 mm can be jointed

The welding machines ship with a fully encased CNC hydraulic and control box of ingress protection IP 54 managing pressures of up to 220 bar. Both the anti-stick-coated heating element and the facing tool are hooked up along with the machine chassis to the hydraulic and control unit. No additional power distribution is needed.

Industry version:
Optionally, the machine chassis (250, 315, 355, 500, 630) are also available in an industry set-up with a modified 3rd clamp for clamping fittings with a short connecting stub.*)

*) Retrofit kit for converting existing systems to industry version available upon request!

Categories: ,
Description

Automatic data logging
10,000 welding operations

Data input
RFID transponder, manually, bar code scanner

System self-monitoring
Hardware-base input voltage monitor incl. data recording, system check, computerized maintenance management, including recording

Welding monitoring system
Welding pressures, welding times, ambient temperature, input voltage, memory control, motor operating temperature, heating element temperature, service schedule management, welding road/length

Standard-compliant ISO 12176 traceability
Commission number with 32 alphanumeric characters, ISO-compliant welder RFID code, 1st additional (user-defined) data with 20 alphanumeric characters 2nd additional (user-defined) data with 15 alphanumeric characters, ISO-compliant traceability: fitting code, 1st and 2nd pipe codes, pipe length, weather conditions, joint number, installing company, inventory number, display of maintaining company

Welding standard
DVS, WIS, SEDIGAS, UNI, NEN, and others upon request

Data output
USB port for data transfer as short abstract or extended report in the PDF format to a USB stick or a label tag printer, incl. tag printer menu; transfer also possible in the HÜRNER DataWork format, with powerful download menu with date range selection, commission number selection, and download of all reports in memory

Languages
DE, EN, FR, BG, CS, ZH, NL, FI, GR, IT, NO, RO, SK, TR, RU, and others upon request

 

Technical Specs

 

Dimension 160 mm 200 mm 250 mm 315 mm 355 mm 500 mm 630 mm 800 mm 1000 mm 1200 mm
P/N 200-701-… -162 -200 -250 -315 -355 -500 -630 -800 -100 -120
Operating range, O.D. 40 – 160 mm 63 – 200 mm (63) 75 – 250 mm 90 – 315 mm 90 – 355 mm 200 – 500 mm 315 – 630 mm 500 – 800 mm 630 – 1000 mm 630 – 1200 mm
Power supply 230 V 230 V 230 V 230 V 230 V 400 V 400 V 400 V 400 V 400 V
Frequency 50 Hz 50 Hz 50 Hz 50 Hz 50 Hz, 3 ph. 50 Hz, 3 ph. 50 Hz, 3 ph. 50 Hz, 3 ph. 50 Hz, 3 ph. 50 Hz, 3 ph.
Rated power 2.85 kW 3.65 kW 3.85 kW 4.85 kW 5.60 kW 6.95 kW 11.65 kW 18.2 kW 23.1 kW 21.2 kW
Overall weight
incl. all components		 80 kg 91 kg 125 kg 179 kg 216 kg 372 kg 581 kg 1233 kg 1397 kg 1775 kg
Reducer inserts 40 – 140 63 – 180 (63), 75 – 225 90 – 280 90 – 315 200 – 450 315 – 560 500 – 710 630 – 900 630 – 1000

Related products

Filter Units with Fan

Read more
This filter with fan provides positive extraction and monitoring of chemical storage cabinets, in the form of almost 100% decontamination of the extracted air by molecular adsorption filtering of harmful solvent vapors (hydrocarbons). The filter operation means optimum protection for the user. As a consequence, no additional air extraction outlet is needed, which, in turn, allows the filter unit to be operated immediately next to, or on top of, the storage cabinet. The decontaminated air is released into the ambient air, thereby not consuming any heated or air-conditioned air from the room. A sensor monitors the extraction airflow and triggers a visual and audible alarm when no airflow above the set threshold is detected. The enclosure is made of silver pearl glimmer, powder-coated sheet steel. As an air extraction system, it as of today complies with “green lab” requirements, while offering you full flexibility of position. The multi-stage, grounded filtering system offers dual safety, being composed of: Activated carbon filter with twice as much activated carbon — for up to 100% decontamination Additionally a DIN EN 779-compliant particulate filter The filter alert appliance can be set at the differential pressure meter/switch. The filter elements themselves and the filter enclosure lid are monitored by ATEX-compliant micro-switches. The three-month check and replace interval of the activated carbon filter is verified by a check report the user has to confirm which is paired to a scheduler. The product ships ready for plug-in.

HWT 250 MI

Request a Brochure
HÜRNER HWT 250 MI for manufacturing PE, PE 100 RC, PP, and PVDF1) pipes, segmented bends, and fittings. The design of the machine is such that pipes, segments O.D. 50 – 250 mm / 1½"– 8" with any SDR ratio up to SDR 11 can be processed. The system was developed under the machinery directive 2006/42/EC as amended, as far as applicable, and is set on a welded and bolted, totally heavy-duty support frame resistant to warping by design. Both the movable carriage of the system and the console carrying the heating element and the facing tool travel on precision-engineered, heavy load-bearing shafts and trapeze-shaped guides constructed with smoothly travelling runner blocks. Inserting the PTFE-coated heating element and the facing tool manually is as convenient as it is effortless. The swiveling master clamps on both sides can be rotated by up to 2 x 15 deg. (∢30 deg.) and also feature horizontal adjustability, to allow for compensating any misalignments. Heating element temperature control and facing tool operation are managed on the front panel. The practical wooden transport case serves both as a operating platform and as secure storage for the machine, the reducers, and the accessories.

HÜRNER WhiteLine WeldControl 2.0

Request a Brochure
The handling of a WeldControl machine is simply unique and it enables an approach to welding no other system is able to offer. Either the operator makes use of the assistance of the interactively responding hydraulic and control unit. Or the manual mode is selected to make the joint “by hand”. In the WeldControl mode the system walks the operator through the process after the pipe parameters were entered or confirmed. This includes monitoring the operator’s inputs and recording the entire process. WeldControl machines do not only provide presets, though; they facilitate the work, e. g., by reducing the pressure automatically when the automode was enabled. Welding reports have all data required by ISO traceability. In the Manual mode the display screen works as a digital gauge. It displays the welding pressures and heating element temperatures and is a one-stop provider of all data. Industry version: Optionally, the machine chassis (250, 315, 355, 500, 630) are also available in an industry set-up with a modified 3rd clamp for clamping fittings with a short connecting stub.*) *) Retrofit kit for converting existing systems to industry version available upon request!

HÜRNER LI Line, the 4-3-2 Machine Manual

Request a Brochure
The HÜRNER 4-3-2 Manual Hydraulic Series of butt-welding machines in the LI Line generation makes a statement by its superior manufacturing quality and its scalability in the form of an easy upgrade to a data logging-enabled machine with the installation of an SPG 2.0 data logger for welding report logging. The machine ships with a hydraulic unit that features, as a unique characteristic, a totally integrated enclosure that also is a splash and dirt shield for all components on the inside. The front panel controls, too, are included in the ingress protection according to the IP 54 rating (where IP 64 is possible upon request). All connections, including an additional power socket free to use for the operator’s convenience, are located at the back of the controller. Both the facing tool and the heating element are also connected at the back panel of the hydraulic controller. Therefore, no additional power distribution unit is needed.

HÜRNER WhiteLine SPG 2.0

Request a Brochure

HÜRNER’s welding data logger SPG 2.0 is made for easy and safe welding process control and report logging pursuant to the ISO 12176 standard.

The report generation system is specifically matched to HÜRNER butt-welding machines of the Manual Hydraulic series, but can of course be used with other systems effortlessly. The SPG 2.0 control software ships ex works with configurations for many third-party systems already installed. Therefore, the logger constitutes an upgrade for manually operated welding machines to achieve ISO-compliant recording, error handling, and welding process control. At every step in the welding process, the SPG 2.0 indicates the nominal and the actual values of the welding pressures and times, to walk the welder operating the hydraulic unit easily and correctly through the process. The unit thereby achieves the optimum welding process, in line with nationally applicable standards, as affecting both heating element temperatures and welding pressures and times.

HWT 160 SW–E

Request a Brochure
This professional socket welder for setting branch-off fittings into the pipe wall is designed for all-purpose welding applications in PP and PEHD pipeline grids, to make branch‑offs of O.D. 20 - 63 mm*) from straight pipelines of O.D. 40 - 160 mm. It is the ideal choice for making lines branching off from fittings set into the pipeline sidewall in tight corners, but also for workshop applications meant for the serial manufacture by a reliable process of distribution/manifold lines, e. g., in geothermal systems. The standard delivery includes the all-purpose pipe aligners for straight pipelines sized O.D. 40 - 160 mm, a bracket compatible with various cordless drills/screwdrivers Ø 43 mm driving the drilling head, and clamps for branch-offs in the saddle position sized up to O.D. 63 mm allowing precision alignment of cylindrical and octagonal fittings. With the HÜRNER quick mounting system, the clamps can be replaced easy as ABC. The chassis/carriage, without the RH and LH pipe‑aligning clamps, can be removed from its steel frame by simply loosening 4 mounting screws and can then be used in areas that are hard to reach or overhead. Both the operation of the clamps for the straight pipe and the saddle fitting and the movement of the carriage for the latter are implemented as using ergonomically designed handwheels. Additionally, the motion handwheel can be removed easily, to move the clamping chassis/carriage with a common power tool (cordless drill/screwdriver) as its drive. A special mention deserve the heating element seat next to the chassis for clamping the saddle fitting, on which to place the heating element, and the two freely adjustable depth setpoints. The easy insertion and safe and swift removal of the heating element, including centering and an auto‑detaching step in the change‑over stage, bring a use as convenient as to be considered unique. The insertion depth setpoints provide, on the one hand, consistent fusion depth and welding position and, on the other, shorter length of movements, thus faster change-over.

HÜRNER BSM 450

Request a Brochure
This band saw for cutting plastic pipes offers a working range from O.D. 50 - 450 mm. The machine has a steel pipework frame with a diamond-shaped pipe bed. A variably adjustable clamping system allows the manual securing of the pipe in the diamond bed. An angle gauge located on the side where the user stands enables any cutting angle from 0 deg. through 45 deg. An optional support panel can be mounted onto the diamond-shaped bed to enable you to cut Tees and crosspieces professionally.
Machine dimensions (H x W x D) 1800 x 1400 x 1200 mm Machine weight 190 kg Power supply 400 V, 50 Hz (3 ph. PE, N) Machine overall rated power 1250 W Operating range 50 - 450 mm Manufacturer Warranty 12 months Standards, quality WEEE Reg. No. DE 74849106, ISO 9001:2015

Fluid Media Management System

Read more
This fluid media management system with a programmable control terminal and numerous functional modules ensures highest levels of occupational safety. One control terminal can be used to control several chemical storage cabinets and can be set up with various modules. In its standard model version, the system allows selecting the components needed for a planned system from the following modules: Identification module which makes sure that only authorized persons are given access to the hazardous substances in question. In active storage mode, the media are released only subsequent to proper identification. This is implemented in the form of the input of a programmable PIN. The identification can also be implemented, upon request, with transponder keys or biometrical readers. Air extraction monitoring module which monitors the air extractions and triggers alarms as appropriate. The air extraction has to be always operating on cabinets that can go into active storage mode. When it is, it must constantly verify that there is a flow of extracted air and must alert to the problem whenever the airflow should fail. The air extraction monitoring module is a way to comply with this requirement, i.e. when extraction airflow fails, an alarm is triggered and a signal is sent, e.g., to the control center. Dosing module which enables exact filling. The dosing module turns the release of very small quantities of fluid media from large storage units into a process that it just as easy as it is safe. The ideal add-on to a COMPLEX Line drum station, there is the possibility, besides dosing, to ensure continuous analyses of consumed and remaining quantities. Level sensing module which alerts to the risk of overflowing storage units. The level sensor drastically reduces any risk of bringing too much media into a storage unit, and the safety of both the user and the environment increases accordingly. The level sensing module is the part that completes the perfect solution, DISPOSAL Line. Combining the DISPOSAL Line and the COMPLEX Line brings you the ideal preconditions to ensure easy and safe media management. Door opening module which opens the door when switched on at the keypad. When the command was entered and confirmed, an audible signal alerts the user to the door being opened. The control by compressed air does not have any electrical or electronic component, which makes it perfectly suited for explosive atmospheres. Door locking module which enables pairing door locking and door unlocking to user identification, thereby restricting access to the fluid media to those persons authorized to use them. In other words, access control for personnel can extend to the access to the chemical storage cabinets.