HWT 160 CS

HÜRNER’s HWT 160 CS servo-operated workshop system is the end-to-end transformation of worksite technology into workshop systems.

The system has been developed in compliance with the so-called machinery directive 2006/42/EC as amended and allow making pipes, segmented bends and fittings in workable dimensions from O.D. 32 (20) through 160 mm | 1″ (½”) – 6″. The welding system is set on a welded or a screwed-fast, heavy-duty, no-warp support frame and the bearings on which move both the horizontally traveling carriage and the heating element and facing tool assembly, are designed as precision-engineered and heavy load-bearing trapeze-shaped guides with precision-matched runner blocks.

It goes without saying that all parameters that are critical for a high-quality and reproducible welded joint are monitored throughout the process and saved to the memory of the system, which can hold up to 10,000 reports. Furthermore, all CNC systems are equipped with a USB interface to enable downloading the welding reports in the PDF format to a USB stick or sending them to the management database in the HÜRNER DataWork Professional format. It is also possible to label a joint immediately for its quality by printing on plastic foil an indelible label tag with the available tag printer that will identify the fitting.

Categories: HÜRNER, Workshop Technology

Description

Description

Technical Specs


Technical specs	HWT 160 CS
P/N with narrow aluminum clamping jaws	403-000-000 (metric) 403-000-001 (IPS¹⁾)
Machine dimensions (W × H × D)	approx. 1100 × 1200 × 1050 mm
Machine total weight	430 kg
Power supply	400 V, 50 Hz, (3 ph., PE)
Machine overall rated power	6530 W
Heating element rated power	4500 W
Facing tool rated power	330 W
Compressed air	min. 6 bar, max. 14 bar (2:4:2)
Temperature range	0 °C – 60 °C
Heating element temperature	max. 280 °C
Operating range	Segments: 32 (20) – 160 mm \| 1″ (½”) – 6″
Automatic data logging	10,000 welding operations
Data download	USB ports (USB A) for USB stick and label tag printer
Standards, approvals, quality	Machinery directive 2006/42/EC, DVS 2207-1, WEEE Reg. No. DE 74849106, ISO 9001:2015

Related products

HWT 125 SW light

All-purpose socket welder for PP, PP-R, PVDF, PB, and PEHD fittings and pipelines in the range of dimensions from O.D. 20 - 125 mm, for professional overhead welding and operations in a confined space, yet also for standard workshop applications.

In its standard delivery, sockets and spigots size O.D. 63 - 125 mm are included, with O.D. 20 - 50 mm as an optional extra. With the HÜRNER quick mounting system, the clamps can be replaced easy as ABC. The clamping chassis can be removed from its steel frame by simply loosening 4 mounting screws and can, therefore, be used in areas that are hard to reach or overhead.

Both clamping the pipe and the fitting and moving the machine carriages are implemented as using ergonomically designed handwheels. Additionally, the motion handwheel can be removed easily, to move the carriages with a common power tool (drill / cordless screwdriver) as its drive. A special mention deserves the heating element seat of the clamping chassis, on which to place the heating element. The feature ensures easy insertion and safe removal of the heater, thereby providing reliable change-over management and convenient use that are unique in this category of welding systems.

HÜRNER WhiteLine Manual Hydraulic

Request a Brochure

The Manual Hydraulic Series of butt-welding machines in the WhiteLine generation makes a statement by its superior manufacturing quality and its scalability in the form of an easy upgrade to a data logging-enabled machine with the installation of an SPG 2.0 data logger for welding report logging. The machine ships with a hydraulic unit that features, as a unique characteristic, a totally integrated enclosure that also is a splash and dirt shield for all components on the inside. The front panel controls, too, are included in the ingress protection according to the IP 54 rating (where IP 64 is possible upon request). All connections, including an additional power socket free to use for the operator’s convenience, are located at the back of the controller. Both the facing tool and the heating element are also connected at the back panel of the hydraulic controller. Therefore, no additional power distribution unit is needed. Industry version: Optionally, the machine chassis (250, 315, 355, 500, 630) are also available in an industry set-up with a modified 3^rd clamp for clamping fittings with a short connecting stub.*⁾ *⁾Retrofit kit for converting existing systems to industry version available upon request!

HÜRNER LI Line, the 4-3-2 Machine Manual

Request a Brochure

The HÜRNER 4-3-2 Manual Hydraulic Series of butt-welding machines in the LI Line generation makes a statement by its superior manufacturing quality and its scalability in the form of an easy upgrade to a data logging-enabled machine with the installation of an SPG 2.0 data logger for welding report logging. The machine ships with a hydraulic unit that features, as a unique characteristic, a totally integrated enclosure that also is a splash and dirt shield for all components on the inside. The front panel controls, too, are included in the ingress protection according to the IP 54 rating (where IP 64 is possible upon request). All connections, including an additional power socket free to use for the operator’s convenience, are located at the back of the controller. Both the facing tool and the heating element are also connected at the back panel of the hydraulic controller. Therefore, no additional power distribution unit is needed.

EasyWeld Line

Request a Brochure

HÜRNER’s EasyWeld Line is your professional solution for butt-welding applications with PE, PP, PVDF¹⁾ and ECTFE¹⁾ pipes and fittings for all pressure ratios, from O.D. 20 through 110 mm (Tees O.D. 20 through 90 mm) and O.D. 50 through 180 mm. This system enables a unique way of handling that is simply unavailable anywhere else. For welding operations, it offers all the advantages of a mobile butt-welding system that is user-friendly and handy enough to be at home at any place, both on worksites and in workshops. The master clamps on the machine chassis are available, in the standard delivery, with horizontal and for the EasyWeld 110 T model also with vertical adjustability, which is particularly important for optimum results in Tee and segmented-bend welding applications. Its compact and lightweight design turns the machines into the optimum choice for overhead welding operations. This requires just the easy step of disassembling the machines from its base panel. The manufacture of fittings is possible thanks to the clamps on the chassis bilaterally swiveling by up to 15 deg. each (∢ 30 deg.). For tee jointing operations using the EasyWeld 110 T model, master clamps for the chassis are available that are set at a 45 deg. angle. The machines as a whole with its frame are mounted on a heavy-duty, powder‑coated base panel. Besides the standard delivery that includes a power facing tool, an outfit with a perfectly ergonomically designed manual facing tool is also available for the EasyWeld 110 V 2 model version. Both the power and the manual facing tools feature a reversible blade. The electronically controlled, PTFE-coated heating element features an integrated temperature control.

Fluid Media Management System

This fluid media management system with a programmable control terminal and numerous functional modules ensures highest levels of occupational safety. One control terminal can be used to control several chemical storage cabinets and can be set up with various modules. In its standard model version, the system allows selecting the components needed for a planned system from the following modules: Identification module which makes sure that only authorized persons are given access to the hazardous substances in question. In active storage mode, the media are released only subsequent to proper identification. This is implemented in the form of the input of a programmable PIN. The identification can also be implemented, upon request, with transponder keys or biometrical readers. Air extraction monitoring module which monitors the air extractions and triggers alarms as appropriate. The air extraction has to be always operating on cabinets that can go into active storage mode. When it is, it must constantly verify that there is a flow of extracted air and must alert to the problem whenever the airflow should fail. The air extraction monitoring module is a way to comply with this requirement, i.e. when extraction airflow fails, an alarm is triggered and a signal is sent, e.g., to the control center. Dosing module which enables exact filling. The dosing module turns the release of very small quantities of fluid media from large storage units into a process that it just as easy as it is safe. The ideal add-on to a COMPLEX Line drum station, there is the possibility, besides dosing, to ensure continuous analyses of consumed and remaining quantities. Level sensing module which alerts to the risk of overflowing storage units. The level sensor drastically reduces any risk of bringing too much media into a storage unit, and the safety of both the user and the environment increases accordingly. The level sensing module is the part that completes the perfect solution, DISPOSAL Line. Combining the DISPOSAL Line and the COMPLEX Line brings you the ideal preconditions to ensure easy and safe media management. Door opening module which opens the door when switched on at the keypad. When the command was entered and confirmed, an audible signal alerts the user to the door being opened. The control by compressed air does not have any electrical or electronic component, which makes it perfectly suited for explosive atmospheres. Door locking module which enables pairing door locking and door unlocking to user identification, thereby restricting access to the fluid media to those persons authorized to use them. In other words, access control for personnel can extend to the access to the chemical storage cabinets.

Electrofusion Customized Solutions

Request a Brochure

The WhiteLine welders cover all areas of application in electrofustion welding of PE, PP, and PVDF pipes with heater coil fittings. There is no challenge for which you will not find a welder of the series able to take it on successfully.

Wherever applicable, HÜRNER's all-purpose electrofusion welders have been developed in line with the requirements of the most recent version of the ISO standard 12176-2:2000, the DVS standard 2201-1, and the WEEE directive, with Reg. No. DE 74849106.

Whether it is jointing in the safety-sensitive area of gas networks, including accurate recording of geographic data, jointing components with very small diameters (e. g., geothermal or sanitary fitting applications) or very large diameters (e. g., wastewater applications)—the welders will always make a statement by their unyielding reliability that builds on more than 40 years of developing and manufacturing experience

HÜRNER BSM 450

Request a Brochure

This band saw for cutting plastic pipes offers a working range from O.D. 50 - 450 mm. The machine has a steel pipework frame with a diamond-shaped pipe bed. A variably adjustable clamping system allows the manual securing of the pipe in the diamond bed. An angle gauge located on the side where the user stands enables any cutting angle from 0 deg. through 45 deg. An optional support panel can be mounted onto the diamond-shaped bed to enable you to cut Tees and crosspieces professionally.

Machine dimensions (H x W x D) 1800 x 1400 x 1200 mm Machine weight 190 kg Power supply 400 V, 50 Hz (3 ph. PE, N) Machine overall rated power 1250 W Operating range 50 - 450 mm Manufacturer Warranty 12 months Standards, quality WEEE Reg. No. DE 74849106, ISO 9001:2015

Air Extractor with Fan

Request a Brochure

This extractor provides easy airflow monitoring of chemical storage cabinets. The airflow monitoring unit with integrated fan ships preassembled to be installed immediately on top of the storage cabinet. The enclosure is made of silver pearl glimmer, powder-coated sheet steel

A sensor monitors the extraction airflow and triggers a visual and audible alarm when no airflow above the defined minimum is detected. The air monitoring unit fan ships preassembled to be installed immediately on top of the storage cabinet. The alarm threshold for the airflow velocity is factory-set, but can be customized at the differential pressure meter/switch. The airflow sensor monitors the actual extraction velocity and the entire extraction system of the storage cabinet. Both the volumetric flow and the power supply are sensed by a microcontroller unit. When airflow velocity drops below the set threshold, visual and audible alarms are set off. The system ships with two potential-free (“dry”) contacts (24 V, 2 A) that can be used to send an alarm signal to the control center. An integrated battery cuts in in case of power supply failure, and the monitoring system and the display, including simple error messaging, can run on it for 4 hours. The product ships ready for plug-in.