Components
Support panel for pipes
| 216-100-014 | Support panel for crosspieces, Tees O.D. 50 – 400 mm for band saw BSM 450 |
Sawing Band
| 216-101-205 | Sawing band |
HÜRNER BSM 450
This band saw for cutting plastic pipes offers a working range from O.D. 50 – 450 mm.
The machine has a steel pipework frame with a diamond-shaped pipe bed. A variably adjustable clamping system allows the manual securing of the pipe in the diamond bed. An angle gauge located on the side where the user stands enables any cutting angle from 0 deg. through 45 deg. An optional support panel can be mounted onto the diamond-shaped bed to enable you to cut Tees and crosspieces professionally.
Machine dimensions (H x W x D)
1800 x 1400 x 1200 mm
Machine weight
190 kg
Power supply
400 V, 50 Hz (3 ph. PE, N)
Machine overall rated power
1250 W
Operating range
50 – 450 mm
Manufacturer Warranty
12 months
Standards, quality
WEEE Reg. No. DE 74849106, ISO 9001:2015
Description
Related products
HWT 160 M / M+
Practical plastic butt-welding machines for jointing PE and PP pipes and fittings from O.D. 32 / 40 - 160 mm (1½" ‑ 6") with the heating element process, these tremendously mobile next-generation welding machines for on-site and in-shop applications are extremely versatile and especially suited for sanitary installations, drain piping, and pressure pipes for water conveyance as well as roof drains and chimney refurbishing systems.
The machines are shiped with a sturdy stand, an electrical facing tool, heating element, and all reducer inserts; arrives plug-and-play, fully installed.
Its clamps swivel by up to 15 degrees allowing segmented bend welding in sizes O.D. 32 / 40 - 160 mm (1½" ‑ 6").
HWT 400 Line
HÜRNER's HWT 400 Line is the end-to-end transformation of worksite technology into workshop systems.
As a consequence, the HÜRNER HWT 400 mm workshop line, too, has systems of the versions CNC (HWT 400 CS and HWT 400 CS-S), WeldControl (HWT 400 WeldControl), and Manual Hydraulic (HWT 400 M).
All systems have been developed in compliance with the so-called machinery directive 2006/42/EC as amended and allow making segments, tees, Y pieces and crosspieces in workable dimensions from O.D. 90 through 400 mm (3 - 16" IPS).
The HWT 400 CS-S is equipped with additional master clamping assemblies designed for sidewall fusion onto the pipe saddle. The control software has been specifically adapted to allow one-sided preheating of the straight pipeline.
The welding systems are set on a welded or a screwed-fast, heavy-duty, no-warp support frame and the bearings on which move both the horizontally traveling carriages and the heating element and facing tool assembly, are designed as precision-engineered and heavy load-bearing trapeze-shaped guides with precision-matched runner blocks.
For the product versions CNC and WeldControl, it goes without saying that all parameters that are critical for a high-quality and reproducible welded joint are monitored throughout the process and saved to the memory of the system, which can hold up to 10,000 reports. Furthermore, all CNC and WeldControl systems are equipped with a USB interface to enable downloading the welding reports in the PDF format to a USB stick or sending them to the management database in the HÜRNER DataWork Professional format. It is also possible to label a joint immediately for its quality by printing on plastic foil an indelible label tag with the available tag printer that will identify the fitting.
HÜRNER WhiteLine SPG 2.0
HÜRNER’s welding data logger SPG 2.0 is made for easy and safe welding process control and report logging pursuant to the ISO 12176 standard.
The report generation system is specifically matched to HÜRNER butt-welding machines of the Manual Hydraulic series, but can of course be used with other systems effortlessly. The SPG 2.0 control software ships ex works with configurations for many third-party systems already installed. Therefore, the logger constitutes an upgrade for manually operated welding machines to achieve ISO-compliant recording, error handling, and welding process control. At every step in the welding process, the SPG 2.0 indicates the nominal and the actual values of the welding pressures and times, to walk the welder operating the hydraulic unit easily and correctly through the process. The unit thereby achieves the optimum welding process, in line with nationally applicable standards, as affecting both heating element temperatures and welding pressures and times.
HWT 160 SW–S
This professional socket welder for saddle-style fittings is designed for all-purpose welding applications in PP, PP‑R, and PEHD pipeline grids, to make branch‑offs of O.D. 20 - 90 mm from straight pipelines of O.D. 40 - 160 mm. It is the ideal choice for making lines branching off from the pipe in a saddle position in tight corners, but also for workshop applications meant for the serial manufacture by a reliable process of distribution/manifold lines with the help of a movable right-hand and left-hand pipe clamp.
The standard delivery includes the all-purpose pipe aligners for straight pipelines sized O.D. 40 - 160 mm, a bracket compatible with various cordless drills/screwdrivers Ø 43 mm driving the drilling head, and clamps for branch-offs in the saddle position sized up to O.D. 63 mm allowing precision alignment of cylindrical and octagonal fittings.
With the HÜRNER quick mounting system, the clamps can be replaced easy as ABC. The chassis/carriage, without the RH and LH pipe‑aligning clamps, can be removed from its steel frame by simply loosening 4 mounting screws and can then be used in areas that are hard to reach or overhead.
Both the operation of the clamps for the straight pipe and the saddle fitting and the movement of the carriage for the latter are implemented as using ergonomically designed handwheels. Additionally, the motion handwheel can be removed easily, to move the clamping chassis/carriage with a common power tool (cordless drill/screwdriver) as its drive.
A special mention deserve the heating element seat next to the chassis for clamping the saddle fitting, on which to place the heating element, and the two freely adjustable depth setpoints. The easy insertion and safe and swift removal of the heating element, including centering and an auto‑detaching step in the change‑over stage, bring a use as convenient as to be considered unique.
The insertion depth setpoints provide, on the one hand, consistent fusion depth and welding position and, on the other, shorter length of movements, thus faster change-over.
Special octagonal clamps for branch‑off fittings, of various wrench sizes, are also available.
HÜRNER WhiteLine CNC ECO 2.0
The HÜRNER CNC ECO 2.0 is a high-quality and durable, next-generation CN-controlled plastic pipe butt-welding machine that has been developed in compliance, as applicable, with the machinery directive 2006/42/EC as amended as well as the ISO standard 12176-1 and the DVS standard 2207-1. The design of the machine is such that with 12 basic machine chassis models, pipes from O.D. 40 through 1600 mm can be jointed
The welding machines ship with a fully encased CNC hydraulic and control box of ingress protection IP 54 managing pressures of up to 220 bar. Both the anti-stick-coated heating element and the facing tool are hooked up along with the machine chassis to the hydraulic and control unit. No additional power distribution is needed.
Industry version:
Optionally, the machine chassis (250, 315, 355, 500, 630) are also available in an industry set-up with a modified 3rd clamp for clamping fittings with a short connecting stub.*)
*) Retrofit kit for converting existing systems to industry version available upon request!
Electrofusion Sanitary Applications
HÜRNER’s all-purpose electrofusion welders for heater-coil fittings offer expertly and convenient jointing with PE fittings for electrofusion sized 16 - 315 mm in wastewater and roof draining applications.
Controlled by a microcontroller, the next-generation welder HÜRNER HST-S-315 2.0 enables temperature compensation by welding duration and features input and output voltage monitoring. It thereby is the convenient choice for power supply from a generator on a worksite, too.
The welding process is monitored for its full duration, and relevant information is displayed on the seven-segment screen.
The welder ships equipped with connection adapters A00, A01, A02, A03, A04, and A0P (Waviduo 200 - 315 mm).
The delivery also includes a manual scraper for professional pipe preparation before welding.
With its compact dimensions and the long power supply and welding cables, the welder has an extremely large working radius and can therefore be used for those pipelines that are hard to reach.
HWT 125 SW light
All-purpose socket welder for PP, PP-R, PVDF, PB, and PEHD fittings and pipelines in the range of dimensions from O.D. 20 - 125 mm, for professional overhead welding and operations in a confined space, yet also for standard workshop applications.
In its standard delivery, sockets and spigots size O.D. 63 - 125 mm are included, with O.D. 20 - 50 mm as an optional extra. With the HÜRNER quick mounting system, the clamps can be replaced easy as ABC. The clamping chassis can be removed from its steel frame by simply loosening 4 mounting screws and can, therefore, be used in areas that are hard to reach or overhead.
Both clamping the pipe and the fitting and moving the machine carriages are implemented as using ergonomically designed handwheels. Additionally, the motion handwheel can be removed easily, to move the carriages with a common power tool (drill / cordless screwdriver) as its drive. A special mention deserves the heating element seat of the clamping chassis, on which to place the heating element. The feature ensures easy insertion and safe removal of the heater, thereby providing reliable change-over management and convenient use that are unique in this category of welding systems.
HWT 160 CS
HÜRNER's HWT 160 CS servo-operated workshop system is the end-to-end transformation of worksite technology into workshop systems.
The system has been developed in compliance with the so-called machinery directive 2006/42/EC as amended and allow making pipes, segmented bends and fittings in workable dimensions from O.D. 32 (20) through 160 mm | 1" (½") - 6". The welding system is set on a welded or a screwed-fast, heavy-duty, no-warp support frame and the bearings on which move both the horizontally traveling carriage and the heating element and facing tool assembly, are designed as precision-engineered and heavy load-bearing trapeze-shaped guides with precision-matched runner blocks.
It goes without saying that all parameters that are critical for a high-quality and reproducible welded joint are monitored throughout the process and saved to the memory of the system, which can hold up to 10,000 reports. Furthermore, all CNC systems are equipped with a USB interface to enable downloading the welding reports in the PDF format to a USB stick or sending them to the management database in the HÜRNER DataWork Professional format. It is also possible to label a joint immediately for its quality by printing on plastic foil an indelible label tag with the available tag printer that will identify the fitting.
