Components
Support panel for pipes
| 216-100-014 | Support panel for crosspieces, Tees O.D. 50 – 400 mm for band saw BSM 450 |
Sawing Band
| 216-101-205 | Sawing band |
HÜRNER BSM 450
This band saw for cutting plastic pipes offers a working range from O.D. 50 – 450 mm.
The machine has a steel pipework frame with a diamond-shaped pipe bed. A variably adjustable clamping system allows the manual securing of the pipe in the diamond bed. An angle gauge located on the side where the user stands enables any cutting angle from 0 deg. through 45 deg. An optional support panel can be mounted onto the diamond-shaped bed to enable you to cut Tees and crosspieces professionally.
Machine dimensions (H x W x D)
1800 x 1400 x 1200 mm
Machine weight
190 kg
Power supply
400 V, 50 Hz (3 ph. PE, N)
Machine overall rated power
1250 W
Operating range
50 – 450 mm
Manufacturer Warranty
12 months
Standards, quality
WEEE Reg. No. DE 74849106, ISO 9001:2015
Description
Related products
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HÜRNER's HWT 500 CS servo-operated workshop system is the end-to-end transformation of worksite technology into workshop systems.
The system has been developed in compliance with the so-called machinery directive 2006/42/EC as amended and allows making segments, tees, Y pieces and crosspieces in workable dimensions from O.D. 200 (160) through 500 mm | 6" - 20".
The welding system is set on a welded or a screwed-fast, heavy-duty, no-warp support frame and the bearings on which move both the horizontally traveling carriage and the heating element and facing tool assembly, are designed as precision-engineered and heavy load-bearing trapeze-shaped guides with precision-matched runner blocks.
It goes without saying that all parameters that are critical for a high-quality and reproducible welded joint are monitored throughout the process and saved to the memory of the system, which can hold up to 10,000 reports. Furthermore, all CNC systems are equipped with a USB interface to enable downloading the welding reports in the PDF format to a USB stick or sending them to the management database in the HÜRNER DataWork Professional format. It is also possible to label a joint immediately for its quality by printing on plastic foil an indelible label tag with the available tag printer that will identify the fitting.
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The Manual Hydraulic Series of butt-welding machines in the WhiteLine generation makes a statement by its superior manufacturing quality and its scalability in the form of an easy upgrade to a data logging-enabled machine with the installation of an SPG 2.0 data logger for welding report logging.
The machine ships with a hydraulic unit that features, as a unique characteristic, a totally integrated enclosure that also is a splash and dirt shield for all components on the inside. The front panel controls, too, are included in the ingress protection according to the IP 54 rating (where IP 64 is possible upon request).
All connections, including an additional power socket free to use for the operator’s convenience, are located at the back of the controller. Both the facing tool and the heating element are also connected at the back panel of the hydraulic controller. Therefore, no additional power distribution unit is needed.
Industry version:
Optionally, the machine chassis (250, 315, 355, 500, 630) are also available in an industry set-up with a modified 3rd clamp for clamping fittings with a short connecting stub.*)
*) Retrofit kit for converting existing systems to industry version available upon request!
HWT 160 SW–S
This professional socket welder for saddle-style fittings is designed for all-purpose welding applications in PP, PP‑R, and PEHD pipeline grids, to make branch‑offs of O.D. 20 - 90 mm from straight pipelines of O.D. 40 - 160 mm. It is the ideal choice for making lines branching off from the pipe in a saddle position in tight corners, but also for workshop applications meant for the serial manufacture by a reliable process of distribution/manifold lines with the help of a movable right-hand and left-hand pipe clamp.
The standard delivery includes the all-purpose pipe aligners for straight pipelines sized O.D. 40 - 160 mm, a bracket compatible with various cordless drills/screwdrivers Ø 43 mm driving the drilling head, and clamps for branch-offs in the saddle position sized up to O.D. 63 mm allowing precision alignment of cylindrical and octagonal fittings.
With the HÜRNER quick mounting system, the clamps can be replaced easy as ABC. The chassis/carriage, without the RH and LH pipe‑aligning clamps, can be removed from its steel frame by simply loosening 4 mounting screws and can then be used in areas that are hard to reach or overhead.
Both the operation of the clamps for the straight pipe and the saddle fitting and the movement of the carriage for the latter are implemented as using ergonomically designed handwheels. Additionally, the motion handwheel can be removed easily, to move the clamping chassis/carriage with a common power tool (cordless drill/screwdriver) as its drive.
A special mention deserve the heating element seat next to the chassis for clamping the saddle fitting, on which to place the heating element, and the two freely adjustable depth setpoints. The easy insertion and safe and swift removal of the heating element, including centering and an auto‑detaching step in the change‑over stage, bring a use as convenient as to be considered unique.
The insertion depth setpoints provide, on the one hand, consistent fusion depth and welding position and, on the other, shorter length of movements, thus faster change-over.
Special octagonal clamps for branch‑off fittings, of various wrench sizes, are also available.
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In the WeldControl mode the system walks the operator through the process after the pipe parameters were entered or confirmed. This includes monitoring the operator’s inputs and recording the entire process. WeldControl machines do not only provide presets, though; they facilitate the work, e. g., by reducing the pressure automatically when the automode was enabled. Welding reports have all data required by ISO traceability.
In the Manual mode the display screen works as a digital gauge. It displays the welding pressures and heating element temperatures and is a one-stop provider of all data.
HWT 630 CS
HÜRNER's HWT 630 CS servo-operated workshop system is the end-to-end transformation of worksite technology into workshop systems.
The system has been developed in compliance with the so-called machinery directive 2006/42/EC as amended and allows making segments, tees, Y pieces and crosspieces in workable dimensions from O.D. 160 through 630 (500) mm | 6" - 24 (20)".
The welding system is set on a welded or a screwed-fast, heavy-duty, no-warp support frame and the bearings on which move both the horizontally traveling carriage and the heating element and facing tool assembly, are designed as precision-engineered and heavy load-bearing trapeze-shaped guides with precision-matched runner blocks.
It goes without saying that all parameters that are critical for a high-quality and reproducible welded joint are monitored throughout the process and saved to the memory of the system, which can hold up to 10,000 reports. Furthermore, all CNC systems are equipped with a USB interface to enable downloading the welding reports in the PDF format to a USB stick or sending them to the management database in the HÜRNER DataWork Professional format. It is also possible to label a joint immediately for its quality by printing on plastic foil an indelible label tag with the available tag printer that will identify the fitting.
Extraction Monitor without Fan
This monitoring unit provides easy airflow monitoring of chemical storage cabinets. A sensor monitors the extraction airflow and triggers a visual and audible alarm when no airflow above the defined minimum is detected. The air monitoring unit without fan ships preassembled to be installed immediately on top of the storage cabinet. The alarm threshold for the airflow velocity is factory-set, but can be customized at the differential pressure meter/switch. The enclosure is made of silver pearl glimmer, powder-coated sheet steel. The airflow sensor monitors the actual extraction velocity and the entire extraction system of the storage cabinet.
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HÜRNER WhiteLine WeldControl 2.0
The handling of a WeldControl machine is simply unique and it enables an approach to welding no other system is able to offer. Either the operator makes use of the assistance of the interactively responding hydraulic and control unit. Or the manual mode is selected to make the joint “by hand”.
In the WeldControl mode the system walks the operator through the process after the pipe parameters were entered or confirmed. This includes monitoring the operator’s inputs and recording the entire process. WeldControl machines do not only provide presets, though; they facilitate the work, e. g., by reducing the pressure automatically when the automode was enabled. Welding reports have all data required by ISO traceability.
In the Manual mode the display screen works as a digital gauge. It displays the welding pressures and heating element temperatures and is a one-stop provider of all data.
Industry version:
Optionally, the machine chassis (250, 315, 355, 500, 630) are also available in an industry set-up with a modified 3rd clamp for clamping fittings with a short connecting stub.*)
*) Retrofit kit for converting existing systems to industry version available upon request!
