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HÜRNER WhiteLine Manual Hydraulic
HÜRNER WhiteLine Manual Hydraulic
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HÜRNER WhiteLine SPG 2.0
HÜRNER WhiteLine SPG 2.0

HÜRNER LI Line, the 4-3-2 Machine Manual

The HÜRNER 4-3-2 Manual Hydraulic Series of butt-welding machines in the LI Line generation makes a statement by its superior manufacturing quality and its scalability in the form of an easy upgrade to a data logging-enabled machine with the installation of an SPG 2.0 data logger for welding report logging.

The machine ships with a hydraulic unit that features, as a unique characteristic, a totally integrated enclosure that also is a splash and dirt shield for all components on the inside. The front panel controls, too, are included in the ingress protection according to the IP 54 rating (where IP 64 is possible upon request).

All connections, including an additional power socket free to use for the operator’s convenience, are located at the back of the controller. Both the facing tool and the heating element are also connected at the back panel of the hydraulic controller. Therefore, no additional power distribution unit is needed.

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Description

Welding monitoring system
Heating element temperature

Display screen
7-segment numerical characters, character height 10 mm

Hydraulic unit

  • Only one supply needed, all connections and an additional power socket on the back of the enclosure
  • Digital heating element temperature control, settable from the hydraulic unit
  • Hydraulic unit in encased, rugged steel enclosure with a weight of as little as 19.5 kg (up to O.D. 355 mm)
  • Max. pressure up to O.D. 355 mm, 130 bar
  • Welding pressures displayed on precise, maintenance-free manometer gauge

Hydraulic unit easily upgraded with SPG welding report logger:

  • Pressure sensor 160 bar set into hydraulic system
  • Dedicated support set onto the corner of the hydraulic unit for the data logger, made for harsh worksite environments
  • Pressure and temperature connectors directly plugged into the hydraulic system via short lines
  • Power supply to the data logger possible from the PE-wired power socket on the back of the hydraulic unit

Technical Specs

Dimension 250 mm 315 mm 355 mm1)
P/N 200-731-… -251 -315 -355
Operating range, O.D. (63) 75 – 250 mm 90 – 315 mm 90 – 355 mm
Power supply 230 V 230 V 230 V
Frequency 50 Hz 50 Hz 50 Hz
Rated power 3.65 kW 4.65 kW 5.40 kW
Overall weight
incl. of all components		 89 kg 119 kg 142 kg
Weight basic machine 19 – 41 kg 40 – 66 kg 50 – 95 kg
Reducer inserts (63) 75 – 225 90 – 280 90 – 315

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The report generation system is specifically matched to HÜRNER butt-welding machines of the Manual Hydraulic series, but can of course be used with other systems effortlessly. The SPG 2.0 control software ships ex works with configurations for many third-party systems already installed. Therefore, the logger constitutes an upgrade for manually operated welding machines to achieve ISO-compliant recording, error handling, and welding process control. At every step in the welding process, the SPG 2.0 indicates the nominal and the actual values of the welding pressures and times, to walk the welder operating the hydraulic unit easily and correctly through the process. The unit thereby achieves the optimum welding process, in line with nationally applicable standards, as affecting both heating element temperatures and welding pressures and times.