Click to enlarge
HÜRNER WhiteLine Manual Hydraulic
HÜRNER WhiteLine Manual Hydraulic
Back to products
HÜRNER WhiteLine SPG 2.0
HÜRNER WhiteLine SPG 2.0

HÜRNER LI Line, the 4-3-2 Machine Manual

The HÜRNER 4-3-2 Manual Hydraulic Series of butt-welding machines in the LI Line generation makes a statement by its superior manufacturing quality and its scalability in the form of an easy upgrade to a data logging-enabled machine with the installation of an SPG 2.0 data logger for welding report logging.

The machine ships with a hydraulic unit that features, as a unique characteristic, a totally integrated enclosure that also is a splash and dirt shield for all components on the inside. The front panel controls, too, are included in the ingress protection according to the IP 54 rating (where IP 64 is possible upon request).

All connections, including an additional power socket free to use for the operator’s convenience, are located at the back of the controller. Both the facing tool and the heating element are also connected at the back panel of the hydraulic controller. Therefore, no additional power distribution unit is needed.

Categories: ,
Description

Welding monitoring system
Heating element temperature

Display screen
7-segment numerical characters, character height 10 mm

Hydraulic unit

  • Only one supply needed, all connections and an additional power socket on the back of the enclosure
  • Digital heating element temperature control, settable from the hydraulic unit
  • Hydraulic unit in encased, rugged steel enclosure with a weight of as little as 19.5 kg (up to O.D. 355 mm)
  • Max. pressure up to O.D. 355 mm, 130 bar
  • Welding pressures displayed on precise, maintenance-free manometer gauge

Hydraulic unit easily upgraded with SPG welding report logger:

  • Pressure sensor 160 bar set into hydraulic system
  • Dedicated support set onto the corner of the hydraulic unit for the data logger, made for harsh worksite environments
  • Pressure and temperature connectors directly plugged into the hydraulic system via short lines
  • Power supply to the data logger possible from the PE-wired power socket on the back of the hydraulic unit

Technical Specs

Dimension 250 mm 315 mm 355 mm1)
P/N 200-731-… -251 -315 -355
Operating range, O.D. (63) 75 – 250 mm 90 – 315 mm 90 – 355 mm
Power supply 230 V 230 V 230 V
Frequency 50 Hz 50 Hz 50 Hz
Rated power 3.65 kW 4.65 kW 5.40 kW
Overall weight
incl. of all components		 89 kg 119 kg 142 kg
Weight basic machine 19 – 41 kg 40 – 66 kg 50 – 95 kg
Reducer inserts (63) 75 – 225 90 – 280 90 – 315

Related products

Electrofusion Customized Solutions

Request a Brochure

The WhiteLine welders cover all areas of application in electrofustion welding of PE, PP, and PVDF pipes with heater coil fittings. There is no challenge for which you will not find a welder of the series able to take it on successfully.

Wherever applicable, HÜRNER's all-purpose electrofusion welders have been developed in line with the requirements of the most recent version of the ISO standard 12176-2:2000, the DVS standard 2201-1, and the WEEE directive, with Reg. No. DE 74849106.

Whether it is jointing in the safety-sensitive area of gas networks, including accurate recording of geographic data, jointing components with very small diameters (e. g., geothermal or sanitary fitting applications) or very large diameters (e. g., wastewater applications)—the welders will always make a statement by their unyielding reliability that builds on more than 40 years of developing and manufacturing experience

Electrofusion With Report Logging

Request a Brochure

The WhiteLine welders cover all areas of application in electrofustion welding of PE, PP, and PVDF pipes with heater coil fittings. There is no challenge for which you will not find a welder of the series able to take it on successfully.

Wherever applicable, HÜRNER's all-purpose electrofusion welders have been developed in line with the requirements of the most recent version of the ISO standard 12176-2:2000, the DVS standard 2201-1, and the WEEE directive, with Reg. No. DE 74849106.

Whether it is jointing in the safety-sensitive area of gas networks, including accurate recording of geographic data, jointing components with very small diameters (e. g., geothermal or sanitary fitting applications) or very large diameters (e. g., wastewater applications)—the welders will always make a statement by their unyielding reliability that builds on more than 40 years of developing and manufacturing experience.

The lighthouse products, HST 300 Pricon 2.0 and HST 300 Print+ 2.0, have an extremely intuitive data download menu enabling also transfer via Bluetooth, which allows downloading all welding and traceability data or a finely tuned selection of them, as an abstract or extended report in the PDF format, as a label tag printed with the optional printer, or as well in the DataWork format for processing on a PC.

HWT 630 CS

Request a Brochure
HÜRNER's HWT 630 CS  servo-operated workshop system is the end-to-end transformation of worksite technology into workshop systems. The system has been developed in compliance with the so-called machinery directive 2006/42/EC as amended and allows making segments, tees, Y pieces and crosspieces in workable dimensions from O.D. 160 through 630 (500) mm | 6" - 24 (20)". The welding system is set on a welded or a screwed-fast, heavy-duty, no-warp support frame and the bearings on which move both the horizontally traveling carriage and the heating element and facing tool assembly, are designed as precision-engineered and heavy load-bearing trapeze-shaped guides with precision-matched runner blocks. It goes without saying that all parameters that are critical for a high-quality and reproducible welded joint are monitored throughout the process and saved to the memory of the system, which can hold up to 10,000 reports. Furthermore, all CNC systems are equipped with a USB interface to enable downloading the welding reports in the PDF format to a USB stick or sending them to the management database in the HÜRNER DataWork Professional format. It is also possible to label a joint immediately for its quality by printing on plastic foil an indelible label tag with the available tag printer that will identify the fitting.

Air Extractor with Fan

Request a Brochure

This extractor provides easy airflow monitoring of chemical storage cabinets. The airflow monitoring unit with integrated fan ships preassembled to be installed immediately on top of the storage cabinet. The enclosure is made of silver pearl glimmer, powder-coated sheet steel

A sensor monitors the extraction airflow and triggers a visual and audible alarm when no airflow above the defined minimum is detected. The air monitoring unit fan ships preassembled to be installed immediately on top of the storage cabinet. The alarm threshold for the airflow velocity is factory-set, but can be customized at the differential pressure meter/switch. The airflow sensor monitors the actual extraction velocity and the entire extraction system of the storage cabinet. Both the volumetric flow and the power supply are sensed by a microcontroller unit. When airflow velocity drops below the set threshold, visual and audible alarms are set off. The system ships with two potential-free (“dry”) contacts (24  V, 2 A) that can be used to send an alarm signal to the control center. An integrated battery cuts in in case of power supply failure, and the monitoring system and the display, including simple error messaging, can run on it for 4 hours. The product ships ready for plug-in.

HWT 250 MI

Request a Brochure
HÜRNER HWT 250 MI for manufacturing PE, PE 100 RC, PP, and PVDF1) pipes, segmented bends, and fittings. The design of the machine is such that pipes, segments O.D. 50 – 250 mm / 1½"– 8" with any SDR ratio up to SDR 11 can be processed. The system was developed under the machinery directive 2006/42/EC as amended, as far as applicable, and is set on a welded and bolted, totally heavy-duty support frame resistant to warping by design. Both the movable carriage of the system and the console carrying the heating element and the facing tool travel on precision-engineered, heavy load-bearing shafts and trapeze-shaped guides constructed with smoothly travelling runner blocks. Inserting the PTFE-coated heating element and the facing tool manually is as convenient as it is effortless. The swiveling master clamps on both sides can be rotated by up to 2 x 15 deg. (∢30 deg.) and also feature horizontal adjustability, to allow for compensating any misalignments. Heating element temperature control and facing tool operation are managed on the front panel. The practical wooden transport case serves both as a operating platform and as secure storage for the machine, the reducers, and the accessories.

HÜRNER LI Line CNC ECO

Request a Brochure
The HÜRNER LI Line CNC ECO is a high-quality and durable, next-generation CN-controlled plastic pipe butt-welding machine that has been developed in compliance, as applicable, with the machinery directive 2006/42/EC as amended as well as the ISO standard 12176-1 and the DVS standard 2207-1. The design of the machine is such that with 12 basic machine chassis models, pipes from O.D. (63) 75 through 355 mm can be jointed The welding machines ship with a fully encased CNC hydraulic and control box of ingress protection IP 54 managing pressures of up to 220 bar. Both the anti-stick-coated heating element and the facing tool are hooked up along with the machine chassis to the hydraulic and control unit. No additional power distribution is needed.

HÜRNER WhiteLine SPG 2.0

Request a Brochure

HÜRNER’s welding data logger SPG 2.0 is made for easy and safe welding process control and report logging pursuant to the ISO 12176 standard.

The report generation system is specifically matched to HÜRNER butt-welding machines of the Manual Hydraulic series, but can of course be used with other systems effortlessly. The SPG 2.0 control software ships ex works with configurations for many third-party systems already installed. Therefore, the logger constitutes an upgrade for manually operated welding machines to achieve ISO-compliant recording, error handling, and welding process control. At every step in the welding process, the SPG 2.0 indicates the nominal and the actual values of the welding pressures and times, to walk the welder operating the hydraulic unit easily and correctly through the process. The unit thereby achieves the optimum welding process, in line with nationally applicable standards, as affecting both heating element temperatures and welding pressures and times.

HWT 125 SW 2.0

Request a Brochure

The machine is used to socket-weld PP, PVDF, PE pipes and fittings of O.D. 20 - 125 mm. Diamond-shaped clamps allow effortless positioning and securing of the fittings and pipes of all sizes. A specially designed fastening system is at the heart of the easy changing of the clamps depending on the job at hand.

The HWT 125 SW 2.0 features a unique reference setpoint pushbutton that enables convenient and professional adjustment of the component butt position. It goes without saying that fusion depth selectors and the corresponding spigots and sockets are available for common component types (DVS type A, DVS type B, ASTM in inches)

The system ships in a rugged, wooden transport and set‑up box (optional).