Click to enlarge
Additional battery for the LiiOn
Additional battery for the LiiOn
Back to products
HÜRNER LI Line CNC ECO
HÜRNER LI Line CNC ECO

HÜRNER WhiteLine CNC ECO 2.0

The HÜRNER CNC ECO 2.0 is a high-quality and durable, next-generation CN-controlled plastic pipe butt-welding machine that has been developed in compliance, as applicable, with the machinery directive 2006/42/EC as amended as well as the ISO standard 12176-1 and the DVS standard 2207-1. The design of the machine is such that with 12 basic machine chassis models, pipes from O.D. 40 through 1600 mm can be jointed

The welding machines ship with a fully encased CNC hydraulic and control box of ingress protection IP 54 managing pressures of up to 220 bar. Both the anti-stick-coated heating element and the facing tool are hooked up along with the machine chassis to the hydraulic and control unit. No additional power distribution is needed.

Industry version:
Optionally, the machine chassis (250, 315, 355, 500, 630) are also available in an industry set-up with a modified 3rd clamp for clamping fittings with a short connecting stub.*)

*) Retrofit kit for converting existing systems to industry version available upon request!

Categories: ,
Description

Automatic data logging
10,000 welding operations

Data input
RFID transponder, manually, bar code scanner

System self-monitoring
Hardware-base input voltage monitor incl. data recording, system check, computerized maintenance management, including recording

Welding monitoring system
Welding pressures, welding times, ambient temperature, input voltage, memory control, motor operating temperature, heating element temperature, service schedule management, welding road/length

Standard-compliant ISO 12176 traceability
Commission number with 32 alphanumeric characters, ISO-compliant welder RFID code, 1st additional (user-defined) data with 20 alphanumeric characters 2nd additional (user-defined) data with 15 alphanumeric characters, ISO-compliant traceability: fitting code, 1st and 2nd pipe codes, pipe length, weather conditions, joint number, installing company, inventory number, display of maintaining company

Welding standard
DVS, WIS, SEDIGAS, UNI, NEN, and others upon request

Data output
USB port for data transfer as short abstract or extended report in the PDF format to a USB stick or a label tag printer, incl. tag printer menu; transfer also possible in the HÜRNER DataWork format, with powerful download menu with date range selection, commission number selection, and download of all reports in memory

Languages
DE, EN, FR, BG, CS, ZH, NL, FI, GR, IT, NO, RO, SK, TR, RU, and others upon request

 

Technical Specs

 

Dimension 160 mm 200 mm 250 mm 315 mm 355 mm 500 mm 630 mm 800 mm 1000 mm 1200 mm
P/N 200-701-… -162 -200 -250 -315 -355 -500 -630 -800 -100 -120
Operating range, O.D. 40 – 160 mm 63 – 200 mm (63) 75 – 250 mm 90 – 315 mm 90 – 355 mm 200 – 500 mm 315 – 630 mm 500 – 800 mm 630 – 1000 mm 630 – 1200 mm
Power supply 230 V 230 V 230 V 230 V 230 V 400 V 400 V 400 V 400 V 400 V
Frequency 50 Hz 50 Hz 50 Hz 50 Hz 50 Hz, 3 ph. 50 Hz, 3 ph. 50 Hz, 3 ph. 50 Hz, 3 ph. 50 Hz, 3 ph. 50 Hz, 3 ph.
Rated power 2.85 kW 3.65 kW 3.85 kW 4.85 kW 5.60 kW 6.95 kW 11.65 kW 18.2 kW 23.1 kW 21.2 kW
Overall weight
incl. all components		 80 kg 91 kg 125 kg 179 kg 216 kg 372 kg 581 kg 1233 kg 1397 kg 1775 kg
Reducer inserts 40 – 140 63 – 180 (63), 75 – 225 90 – 280 90 – 315 200 – 450 315 – 560 500 – 710 630 – 900 630 – 1000

Related products

HWT 160 SW–E

Request a Brochure
This professional socket welder for setting branch-off fittings into the pipe wall is designed for all-purpose welding applications in PP and PEHD pipeline grids, to make branch‑offs of O.D. 20 - 63 mm*) from straight pipelines of O.D. 40 - 160 mm. It is the ideal choice for making lines branching off from fittings set into the pipeline sidewall in tight corners, but also for workshop applications meant for the serial manufacture by a reliable process of distribution/manifold lines, e. g., in geothermal systems. The standard delivery includes the all-purpose pipe aligners for straight pipelines sized O.D. 40 - 160 mm, a bracket compatible with various cordless drills/screwdrivers Ø 43 mm driving the drilling head, and clamps for branch-offs in the saddle position sized up to O.D. 63 mm allowing precision alignment of cylindrical and octagonal fittings. With the HÜRNER quick mounting system, the clamps can be replaced easy as ABC. The chassis/carriage, without the RH and LH pipe‑aligning clamps, can be removed from its steel frame by simply loosening 4 mounting screws and can then be used in areas that are hard to reach or overhead. Both the operation of the clamps for the straight pipe and the saddle fitting and the movement of the carriage for the latter are implemented as using ergonomically designed handwheels. Additionally, the motion handwheel can be removed easily, to move the clamping chassis/carriage with a common power tool (cordless drill/screwdriver) as its drive. A special mention deserve the heating element seat next to the chassis for clamping the saddle fitting, on which to place the heating element, and the two freely adjustable depth setpoints. The easy insertion and safe and swift removal of the heating element, including centering and an auto‑detaching step in the change‑over stage, bring a use as convenient as to be considered unique. The insertion depth setpoints provide, on the one hand, consistent fusion depth and welding position and, on the other, shorter length of movements, thus faster change-over.

HWT 400 Line

Request a Brochure
HÜRNER's HWT 400 Line is the end-to-end transformation of worksite technology into workshop systems. As a consequence, the HÜRNER HWT 400 mm workshop line, too, has systems of the versions CNC (HWT 400 CS and HWT 400 CS-S), WeldControl (HWT 400 WeldControl), and Manual Hydraulic (HWT 400 M). All systems have been developed in compliance with the so-called machinery directive 2006/42/EC as amended and allow making segments, tees, Y pieces and crosspieces in workable dimensions from O.D. 90 through 400 mm (3 - 16" IPS). The HWT 400 CS-S  is equipped with additional master clamping assemblies designed for sidewall fusion onto the pipe saddle. The control software has been specifically adapted to allow one-sided preheating of the straight pipeline. The welding systems are set on a welded or a screwed-fast, heavy-duty, no-warp support frame and the bearings on which move both the horizontally traveling carriages and the heating element and facing tool assembly, are designed as precision-engineered and heavy load-bearing trapeze-shaped guides with precision-matched runner blocks. For the product versions CNC and WeldControl, it goes without saying that all parameters that are critical for a high-quality and reproducible welded joint are monitored throughout the process and saved to the memory of the system, which can hold up to 10,000 reports. Furthermore, all CNC and WeldControl systems are equipped with a USB interface to enable downloading the welding reports in the PDF format to a USB stick or sending them to the management database in the HÜRNER DataWork Professional format. It is also possible to label a joint immediately for its quality by printing on plastic foil an indelible label tag with the available tag printer that will identify the fitting.

HWT 160 SW–S

Request a Brochure
This professional socket welder for saddle-style fittings is designed for all-purpose welding applications in PP, PP‑R, and PEHD pipeline grids, to make branch‑offs of O.D. 20 - 90 mm from straight pipelines of O.D. 40 - 160 mm. It is the ideal choice for making lines branching off from the pipe in a saddle position in tight corners, but also for workshop applications meant for the serial manufacture by a reliable process of distribution/manifold lines with the help of a movable right-hand and left-hand pipe clamp. The standard delivery includes the all-purpose pipe aligners for straight pipelines sized O.D. 40 - 160 mm, a bracket compatible with various cordless drills/screwdrivers Ø 43 mm driving the drilling head, and clamps for branch-offs in the saddle position sized up to O.D. 63 mm allowing precision alignment of cylindrical and octagonal fittings.

With the HÜRNER quick mounting system, the clamps can be replaced easy as ABC. The chassis/carriage, without the RH and LH pipe‑aligning clamps, can be removed from its steel frame by simply loosening 4 mounting screws and can then be used in areas that are hard to reach or overhead.

Both the operation of the clamps for the straight pipe and the saddle fitting and the movement of the carriage for the latter are implemented as using ergonomically designed handwheels. Additionally, the motion handwheel can be removed easily, to move the clamping chassis/carriage with a common power tool (cordless drill/screwdriver) as its drive.

A special mention deserve the heating element seat next to the chassis for clamping the saddle fitting, on which to place the heating element, and the two freely adjustable depth setpoints. The easy insertion and safe and swift removal of the heating element, including centering and an auto‑detaching step in the change‑over stage, bring a use as convenient as to be considered unique.

The insertion depth setpoints provide, on the one hand, consistent fusion depth and welding position and, on the other, shorter length of movements, thus faster change-over.

Special octagonal clamps for branch‑off fittings, of various wrench sizes, are also available.

Filter Units with Fan

Read more
This filter with fan provides positive extraction and monitoring of chemical storage cabinets, in the form of almost 100% decontamination of the extracted air by molecular adsorption filtering of harmful solvent vapors (hydrocarbons). The filter operation means optimum protection for the user. As a consequence, no additional air extraction outlet is needed, which, in turn, allows the filter unit to be operated immediately next to, or on top of, the storage cabinet. The decontaminated air is released into the ambient air, thereby not consuming any heated or air-conditioned air from the room. A sensor monitors the extraction airflow and triggers a visual and audible alarm when no airflow above the set threshold is detected. The enclosure is made of silver pearl glimmer, powder-coated sheet steel. As an air extraction system, it as of today complies with “green lab” requirements, while offering you full flexibility of position. The multi-stage, grounded filtering system offers dual safety, being composed of: Activated carbon filter with twice as much activated carbon — for up to 100% decontamination Additionally a DIN EN 779-compliant particulate filter The filter alert appliance can be set at the differential pressure meter/switch. The filter elements themselves and the filter enclosure lid are monitored by ATEX-compliant micro-switches. The three-month check and replace interval of the activated carbon filter is verified by a check report the user has to confirm which is paired to a scheduler. The product ships ready for plug-in.

HWT 160 CS

Request a Brochure
HÜRNER's HWT 160 CS  servo-operated workshop system is the end-to-end transformation of worksite technology into workshop systems. The system has been developed in compliance with the so-called machinery directive 2006/42/EC as amended and allow making pipes, segmented bends and fittings in workable dimensions from O.D. 32 (20) through 160 mm | 1" (½") - 6". The welding system is set on a welded or a screwed-fast, heavy-duty, no-warp support frame and the bearings on which move both the horizontally traveling carriage and the heating element and facing tool assembly, are designed as precision-engineered and heavy load-bearing trapeze-shaped guides with precision-matched runner blocks. It goes without saying that all parameters that are critical for a high-quality and reproducible welded joint are monitored throughout the process and saved to the memory of the system, which can hold up to 10,000 reports. Furthermore, all CNC systems are equipped with a USB interface to enable downloading the welding reports in the PDF format to a USB stick or sending them to the management database in the HÜRNER DataWork Professional format. It is also possible to label a joint immediately for its quality by printing on plastic foil an indelible label tag with the available tag printer that will identify the fitting.

HWT 125 SW 2.0

Request a Brochure

The machine is used to socket-weld PP, PVDF, PE pipes and fittings of O.D. 20 - 125 mm. Diamond-shaped clamps allow effortless positioning and securing of the fittings and pipes of all sizes. A specially designed fastening system is at the heart of the easy changing of the clamps depending on the job at hand.

The HWT 125 SW 2.0 features a unique reference setpoint pushbutton that enables convenient and professional adjustment of the component butt position. It goes without saying that fusion depth selectors and the corresponding spigots and sockets are available for common component types (DVS type A, DVS type B, ASTM in inches)

The system ships in a rugged, wooden transport and set‑up box (optional).

HÜRNER WhiteLine WeldControl 2.0

Request a Brochure
The handling of a WeldControl machine is simply unique and it enables an approach to welding no other system is able to offer. Either the operator makes use of the assistance of the interactively responding hydraulic and control unit. Or the manual mode is selected to make the joint “by hand”. In the WeldControl mode the system walks the operator through the process after the pipe parameters were entered or confirmed. This includes monitoring the operator’s inputs and recording the entire process. WeldControl machines do not only provide presets, though; they facilitate the work, e. g., by reducing the pressure automatically when the automode was enabled. Welding reports have all data required by ISO traceability. In the Manual mode the display screen works as a digital gauge. It displays the welding pressures and heating element temperatures and is a one-stop provider of all data. Industry version: Optionally, the machine chassis (250, 315, 355, 500, 630) are also available in an industry set-up with a modified 3rd clamp for clamping fittings with a short connecting stub.*) *) Retrofit kit for converting existing systems to industry version available upon request!

HWT 250 MI

Request a Brochure
HÜRNER HWT 250 MI for manufacturing PE, PE 100 RC, PP, and PVDF1) pipes, segmented bends, and fittings. The design of the machine is such that pipes, segments O.D. 50 – 250 mm / 1½"– 8" with any SDR ratio up to SDR 11 can be processed. The system was developed under the machinery directive 2006/42/EC as amended, as far as applicable, and is set on a welded and bolted, totally heavy-duty support frame resistant to warping by design. Both the movable carriage of the system and the console carrying the heating element and the facing tool travel on precision-engineered, heavy load-bearing shafts and trapeze-shaped guides constructed with smoothly travelling runner blocks. Inserting the PTFE-coated heating element and the facing tool manually is as convenient as it is effortless. The swiveling master clamps on both sides can be rotated by up to 2 x 15 deg. (∢30 deg.) and also feature horizontal adjustability, to allow for compensating any misalignments. Heating element temperature control and facing tool operation are managed on the front panel. The practical wooden transport case serves both as a operating platform and as secure storage for the machine, the reducers, and the accessories.