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HÜRNER LI Line CNC ECO
HÜRNER LI Line CNC ECO
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HÜRNER LI Line, the 4-3-2 Machine WeldControl
HÜRNER LI Line, the 4-3-2 Machine WeldControl

HÜRNER WhiteLine WeldControl 2.0

The handling of a WeldControl machine is simply unique and it enables an approach to welding no other system is able to offer. Either the operator makes use of the assistance of the interactively responding hydraulic and control unit. Or the manual mode is selected to make the joint “by hand”.

In the WeldControl mode the system walks the operator through the process after the pipe parameters were entered or confirmed. This includes monitoring the operator’s inputs and recording the entire process. WeldControl machines do not only provide presets, though; they facilitate the work, e. g., by reducing the pressure automatically when the automode was enabled. Welding reports have all data required by ISO traceability.

In the Manual mode the display screen works as a digital gauge. It displays the welding pressures and heating element temperatures and is a one-stop provider of all data.

Industry version:
Optionally, the machine chassis (250, 315, 355, 500, 630) are also available in an industry set-up with a modified 3rd clamp for clamping fittings with a short connecting stub.*)

*) Retrofit kit for converting existing systems to industry version available upon request!

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Description

Automatic data logging
10,000 welding operations

Data input
WeldControl mode:
RFID transponder, scanner or manually
Manual mode:
Manual temperature control

System settings
Automode, manual input of welding parameters, gauge operation (for pressure, temperature)

Welding monitoring system
Welding pressures, welding times, ambient temperature, memory control, operating temperature, heating element temperature

Standard-compliant ISO 12176 traceability
Commission number with 32 alphanumeric characters, ISO-compliant welder ID code, HÜRNER welder ID code, 1st additional (user-defined) data with 20 alphanumeric characters 2nd additional (user-defined) data with 15 alphanumeric characters, ISO-compliant traceability: fitting code, 1st and 2nd pipe codes, pipe length, weather conditions, joint number, installing company, inventory number

Welding standard
DVS, WIS, SEDIGAS, UNI, and others upon request

Data output
USB port for data transfer as short abstract or extended report in the PDF format to a USB stick or a label tag printer, incl. tag printer menu; transfer also possible in the HÜRNER DataWork format, with powerful download menu with date range selection, commission number selection, and download of all reports in memory

Miscellaneous
Easy switch from WeldControl mode to Manual mode by a dedicated keypress; ViewWeld: viewing reports on the display rather than printed

Hydraulic and control unit
Only one external power supply needed—power to all electronic components is supplied from the hydraulic unit; automatic heating element temperature control pursuant to national standards; hydraulic unit in encased, rugged steel enclosure with a weight of as little as 19.5 kg (up to O.D. 355 mm); max. pressure, up to O.D. 355 mm, 130 bar; O.D. 500 – 630 mm, 150 bar; O.D. 800 – 1600 mm, 220 bar

Languages
DE, EN, FR, BG, CS, ZH, NL, FI, GR, IT, NO, RO, SK, TR, RU, and others upon request

 

Technical Specs

 

Dimension 160 mm 200 mm 250 mm 315 mm 355 mm 500 mm 630 mm 800 mm 1000 mm 1200 mm 1400 mm 1600 mm
P/N 200-702-… -161 -200 -250 -315 -355 -500 -630 -800 -100 -120 -140 -150
Operating range, O.D. 40 – 160 mm 63 – 200 mm (63) 75 – 250 mm 90 – 315 mm 90 – 355 mm 200 – 500 mm 315 – 630 mm 500 – 800 mm 630 – 1000 mm 630 – 1200 mm 800 – 1400 mm 1000 – 1600 mm
Power supply 230 V 230 V 230 V 230 V 230 V 400 V 400 V 400 V 400 V 400 V 400 V 400 V
Frequency 50 Hz 50 Hz 50 Hz 50 Hz 50 Hz 50 Hz, 3 ph. 50 Hz, 3 ph. 50 Hz, 3 ph. 50 Hz, 3 ph. 50 Hz, 3 ph. 50 Hz, 3 ph. 50 Hz, 3 ph.
Rated power 2.65 kW 3.45 kW 3.65 kW 4.65 kW 5.40 kW 6.95 kW 11.65 kW 17.2 kW 22.1 kW 21.2 kW 43.0 kW 43.0 kW
Overall weight
incl. all components		 66 kg 87 kg 109 kg 168 kg 201 kg 295 kg 448 kg 771 kg 1135 kg 1998 kg 3066 kg 3997 kg
Reducer inserts 40 – 140 63 – 180 (63), 75 – 225 90 – 280 90 – 315 200 – 450 315 – 560 500 – 710 630 – 900 630 – 1000 800 – 1200 1000 – 1400

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