Click to enlarge
HWT 160 CS
HWT 160 CS
Back to products
HWT 500 CS
HWT 500 CS

HWT 400 Line

HÜRNER’s HWT 400 Line is the end-to-end transformation of worksite technology into workshop systems.

As a consequence, the HÜRNER HWT 400 mm workshop line, too, has systems of the versions CNC (HWT 400 CS and HWT 400 CS-S), WeldControl (HWT 400 WeldControl), and Manual Hydraulic (HWT 400 M).

All systems have been developed in compliance with the so-called machinery directive 2006/42/EC as amended and allow making segments, tees, Y pieces and crosspieces in workable dimensions from O.D. 90 through 400 mm (3 – 16″ IPS).
The HWT 400 CS-S  is equipped with additional master clamping assemblies designed for sidewall fusion onto the pipe saddle. The control software has been specifically adapted to allow one-sided preheating of the straight pipeline.

The welding systems are set on a welded or a screwed-fast, heavy-duty, no-warp support frame and the bearings on which move both the horizontally traveling carriages and the heating element and facing tool assembly, are designed as precision-engineered and heavy load-bearing trapeze-shaped guides with precision-matched runner blocks.

For the product versions CNC and WeldControl, it goes without saying that all parameters that are critical for a high-quality and reproducible welded joint are monitored throughout the process and saved to the memory of the system, which can hold up to 10,000 reports. Furthermore, all CNC and WeldControl systems are equipped with a USB interface to enable downloading the welding reports in the PDF format to a USB stick or sending them to the management database in the HÜRNER DataWork Professional format. It is also possible to label a joint immediately for its quality by printing on plastic foil an indelible label tag with the available tag printer that will identify the fitting.

Categories: ,
Description

Technical Specs

 

Technical specs HWT 400 CS HWT 400 CS-S HWT 400 WeldControl HWT 400 Manual
P/N with cast aluminum clamping jaws 406-000-004
406-000-006 (IPS)		 – 406-000-002 406-000-000
P/N with narrow
aluminum clamping jaws		 406-000-005
406-000-007 (IPS)		 406-000-017
406-000-015 (IPS)		 406-000-009 406-000-008
Machine dimensions (W × H × D) approx. 1100 × 1600 × 1500 mm approx. 1100 × 1600 × 1500 mm approx. 1100 × 1600 × 1500 mm approx. 1100 × 1600 × 1500 mm
Machine weight 572 kg 2) 572 kg 2) 572 kg 2) 557 kg 2)
Power supply 400 V, 50 Hz, (3 ph., PE) 400 V, 50 Hz, (3 ph., PE) 400 V, 50 Hz, (3 ph., N, PE) 400 V, 50 Hz, (3 ph., N, PE)
Machine overall rated power 9000 W 9000 W 9000 W 9000 W
Heating element rated power 5000 W 5000 W 5000 W 5000 W
Facing tool rated power 1850 W 1850 W 1850 W 1850 W
Hydraulic unit rated power – – 1500 W / 120 bar 1500 W / 120 bar
Compressed air min. 6 bar, max. 14 bar (2:4:2) min. 6 bar / 87 PSI, max. 14 bar (2:4:2) – –
Temperature range 0 °C – 60 °C 0 °C – 60 °C 0 °C – 60 °C 0 °C – 60 °C
Heating element temperature max. 290 °C max. 290 °C max. 290 °C max. 290 °C
Operating range Segments: 90 – 400 mm
Tees, Crosspieces, Y-pieces: 90 – 315 mm1)		 Segments: 90 – 400 mm
Tees, Crosspieces, Y-pieces: 90 – 315 mm1)Branch-offs size: 90 – 250 mm
Straight pipelines size: 140 – 400 mm		 Segments: 90 – 400 mm
Tees, Crosspieces, Y-pieces: 90 – 315 mm1)		 Segments: 90 – 400 mm
Tees, Crosspieces, Y-pieces: 90 – 315 mm1)
Automatic data logging 10,000 welding operations 10,000 welding operations 10,000 welding operations –
Data download USB ports (USB A) for USB stick and label tag printer USB ports (USB A) for USB stick and label tag printer USB ports (USB A) for USB stick and label tag printer –
Standards, approvals, quality Machinery directive 2006/42/EC, DVS 2207-1, WEEE Reg. No. DE 74849106, ISO 9001:2015 Machinery directive 2006/42/EC, DVS 2207-1, WEEE Reg. No. DE 74849106, ISO 9001:2015 Machinery directive 2006/42/EC, DVS 2207-1, WEEE Reg. No. DE 74849106, ISO 9001:2015 Machinery directive 2006/42/EC, DVS 2207-1, WEEE Reg. No. DE 74849106, ISO 9001:2015

 

1)           requires optional clamps
2)           with narrow aluminum clamping jaws; with cast aluminium clamping jaws + 85 kg

Related products

HWT 160 M / M+

Request a Brochure
Practical plastic butt-welding machines for jointing PE and PP pipes and fittings from O.D. 32 / 40 - 160 mm (1½" ‑ 6") with the heating element process, these tremendously mobile next-generation welding machines for on-site and in-shop applications are extremely versatile and especially suited for sanitary installations, drain piping, and pressure pipes for water conveyance as well as roof drains and chimney refurbishing systems. The machines are shiped with a sturdy stand, an electrical facing tool, heating element, and all reducer inserts; arrives plug-and-play, fully installed. Its clamps swivel by up to 15 degrees allowing segmented bend welding in sizes O.D. 32 / 40 - 160 mm (1½" ‑ 6").

Air Extractor with Fan

Request a Brochure

This extractor provides easy airflow monitoring of chemical storage cabinets. The airflow monitoring unit with integrated fan ships preassembled to be installed immediately on top of the storage cabinet. The enclosure is made of silver pearl glimmer, powder-coated sheet steel

A sensor monitors the extraction airflow and triggers a visual and audible alarm when no airflow above the defined minimum is detected. The air monitoring unit fan ships preassembled to be installed immediately on top of the storage cabinet. The alarm threshold for the airflow velocity is factory-set, but can be customized at the differential pressure meter/switch. The airflow sensor monitors the actual extraction velocity and the entire extraction system of the storage cabinet. Both the volumetric flow and the power supply are sensed by a microcontroller unit. When airflow velocity drops below the set threshold, visual and audible alarms are set off. The system ships with two potential-free (“dry”) contacts (24  V, 2 A) that can be used to send an alarm signal to the control center. An integrated battery cuts in in case of power supply failure, and the monitoring system and the display, including simple error messaging, can run on it for 4 hours. The product ships ready for plug-in.

HÜRNER BSM 450

Request a Brochure
This band saw for cutting plastic pipes offers a working range from O.D. 50 - 450 mm. The machine has a steel pipework frame with a diamond-shaped pipe bed. A variably adjustable clamping system allows the manual securing of the pipe in the diamond bed. An angle gauge located on the side where the user stands enables any cutting angle from 0 deg. through 45 deg. An optional support panel can be mounted onto the diamond-shaped bed to enable you to cut Tees and crosspieces professionally.
Machine dimensions (H x W x D) 1800 x 1400 x 1200 mm Machine weight 190 kg Power supply 400 V, 50 Hz (3 ph. PE, N) Machine overall rated power 1250 W Operating range 50 - 450 mm Manufacturer Warranty 12 months Standards, quality WEEE Reg. No. DE 74849106, ISO 9001:2015

HÜRNER WhiteLine SPG 2.0

Request a Brochure

HÜRNER’s welding data logger SPG 2.0 is made for easy and safe welding process control and report logging pursuant to the ISO 12176 standard.

The report generation system is specifically matched to HÜRNER butt-welding machines of the Manual Hydraulic series, but can of course be used with other systems effortlessly. The SPG 2.0 control software ships ex works with configurations for many third-party systems already installed. Therefore, the logger constitutes an upgrade for manually operated welding machines to achieve ISO-compliant recording, error handling, and welding process control. At every step in the welding process, the SPG 2.0 indicates the nominal and the actual values of the welding pressures and times, to walk the welder operating the hydraulic unit easily and correctly through the process. The unit thereby achieves the optimum welding process, in line with nationally applicable standards, as affecting both heating element temperatures and welding pressures and times.

HÜRNER LI Line CNC ECO

Request a Brochure
The HÜRNER LI Line CNC ECO is a high-quality and durable, next-generation CN-controlled plastic pipe butt-welding machine that has been developed in compliance, as applicable, with the machinery directive 2006/42/EC as amended as well as the ISO standard 12176-1 and the DVS standard 2207-1. The design of the machine is such that with 12 basic machine chassis models, pipes from O.D. (63) 75 through 355 mm can be jointed The welding machines ship with a fully encased CNC hydraulic and control box of ingress protection IP 54 managing pressures of up to 220 bar. Both the anti-stick-coated heating element and the facing tool are hooked up along with the machine chassis to the hydraulic and control unit. No additional power distribution is needed.

HWT 160 SW–E

Request a Brochure
This professional socket welder for setting branch-off fittings into the pipe wall is designed for all-purpose welding applications in PP and PEHD pipeline grids, to make branch‑offs of O.D. 20 - 63 mm*) from straight pipelines of O.D. 40 - 160 mm. It is the ideal choice for making lines branching off from fittings set into the pipeline sidewall in tight corners, but also for workshop applications meant for the serial manufacture by a reliable process of distribution/manifold lines, e. g., in geothermal systems. The standard delivery includes the all-purpose pipe aligners for straight pipelines sized O.D. 40 - 160 mm, a bracket compatible with various cordless drills/screwdrivers Ø 43 mm driving the drilling head, and clamps for branch-offs in the saddle position sized up to O.D. 63 mm allowing precision alignment of cylindrical and octagonal fittings. With the HÜRNER quick mounting system, the clamps can be replaced easy as ABC. The chassis/carriage, without the RH and LH pipe‑aligning clamps, can be removed from its steel frame by simply loosening 4 mounting screws and can then be used in areas that are hard to reach or overhead. Both the operation of the clamps for the straight pipe and the saddle fitting and the movement of the carriage for the latter are implemented as using ergonomically designed handwheels. Additionally, the motion handwheel can be removed easily, to move the clamping chassis/carriage with a common power tool (cordless drill/screwdriver) as its drive. A special mention deserve the heating element seat next to the chassis for clamping the saddle fitting, on which to place the heating element, and the two freely adjustable depth setpoints. The easy insertion and safe and swift removal of the heating element, including centering and an auto‑detaching step in the change‑over stage, bring a use as convenient as to be considered unique. The insertion depth setpoints provide, on the one hand, consistent fusion depth and welding position and, on the other, shorter length of movements, thus faster change-over.

Fluid Media Management System

Read more
This fluid media management system with a programmable control terminal and numerous functional modules ensures highest levels of occupational safety. One control terminal can be used to control several chemical storage cabinets and can be set up with various modules. In its standard model version, the system allows selecting the components needed for a planned system from the following modules: Identification module which makes sure that only authorized persons are given access to the hazardous substances in question. In active storage mode, the media are released only subsequent to proper identification. This is implemented in the form of the input of a programmable PIN. The identification can also be implemented, upon request, with transponder keys or biometrical readers. Air extraction monitoring module which monitors the air extractions and triggers alarms as appropriate. The air extraction has to be always operating on cabinets that can go into active storage mode. When it is, it must constantly verify that there is a flow of extracted air and must alert to the problem whenever the airflow should fail. The air extraction monitoring module is a way to comply with this requirement, i.e. when extraction airflow fails, an alarm is triggered and a signal is sent, e.g., to the control center. Dosing module which enables exact filling. The dosing module turns the release of very small quantities of fluid media from large storage units into a process that it just as easy as it is safe. The ideal add-on to a COMPLEX Line drum station, there is the possibility, besides dosing, to ensure continuous analyses of consumed and remaining quantities. Level sensing module which alerts to the risk of overflowing storage units. The level sensor drastically reduces any risk of bringing too much media into a storage unit, and the safety of both the user and the environment increases accordingly. The level sensing module is the part that completes the perfect solution, DISPOSAL Line. Combining the DISPOSAL Line and the COMPLEX Line brings you the ideal preconditions to ensure easy and safe media management. Door opening module which opens the door when switched on at the keypad. When the command was entered and confirmed, an audible signal alerts the user to the door being opened. The control by compressed air does not have any electrical or electronic component, which makes it perfectly suited for explosive atmospheres. Door locking module which enables pairing door locking and door unlocking to user identification, thereby restricting access to the fluid media to those persons authorized to use them. In other words, access control for personnel can extend to the access to the chemical storage cabinets.

HWT 500 CS

Request a Brochure
HÜRNER's HWT 500 CS  servo-operated workshop system is the end-to-end transformation of worksite technology into workshop systems. The system has been developed in compliance with the so-called machinery directive 2006/42/EC as amended and allows making segments, tees, Y pieces and crosspieces in workable dimensions from O.D. 200 (160) through 500 mm | 6" - 20". The welding system is set on a welded or a screwed-fast, heavy-duty, no-warp support frame and the bearings on which move both the horizontally traveling carriage and the heating element and facing tool assembly, are designed as precision-engineered and heavy load-bearing trapeze-shaped guides with precision-matched runner blocks. It goes without saying that all parameters that are critical for a high-quality and reproducible welded joint are monitored throughout the process and saved to the memory of the system, which can hold up to 10,000 reports. Furthermore, all CNC systems are equipped with a USB interface to enable downloading the welding reports in the PDF format to a USB stick or sending them to the management database in the HÜRNER DataWork Professional format. It is also possible to label a joint immediately for its quality by printing on plastic foil an indelible label tag with the available tag printer that will identify the fitting.