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HWT 160 CS
HWT 160 CS
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HWT 500 CS
HWT 500 CS

HWT 400 Line

HÜRNER’s HWT 400 Line is the end-to-end transformation of worksite technology into workshop systems.

As a consequence, the HÜRNER HWT 400 mm workshop line, too, has systems of the versions CNC (HWT 400 CS and HWT 400 CS-S), WeldControl (HWT 400 WeldControl), and Manual Hydraulic (HWT 400 M).

All systems have been developed in compliance with the so-called machinery directive 2006/42/EC as amended and allow making segments, tees, Y pieces and crosspieces in workable dimensions from O.D. 90 through 400 mm (3 – 16″ IPS).
The HWT 400 CS-S  is equipped with additional master clamping assemblies designed for sidewall fusion onto the pipe saddle. The control software has been specifically adapted to allow one-sided preheating of the straight pipeline.

The welding systems are set on a welded or a screwed-fast, heavy-duty, no-warp support frame and the bearings on which move both the horizontally traveling carriages and the heating element and facing tool assembly, are designed as precision-engineered and heavy load-bearing trapeze-shaped guides with precision-matched runner blocks.

For the product versions CNC and WeldControl, it goes without saying that all parameters that are critical for a high-quality and reproducible welded joint are monitored throughout the process and saved to the memory of the system, which can hold up to 10,000 reports. Furthermore, all CNC and WeldControl systems are equipped with a USB interface to enable downloading the welding reports in the PDF format to a USB stick or sending them to the management database in the HÜRNER DataWork Professional format. It is also possible to label a joint immediately for its quality by printing on plastic foil an indelible label tag with the available tag printer that will identify the fitting.

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Description

Technical Specs

 

Technical specs HWT 400 CS HWT 400 CS-S HWT 400 WeldControl HWT 400 Manual
P/N with cast aluminum clamping jaws 406-000-004
406-000-006 (IPS)		 – 406-000-002 406-000-000
P/N with narrow
aluminum clamping jaws		 406-000-005
406-000-007 (IPS)		 406-000-017
406-000-015 (IPS)		 406-000-009 406-000-008
Machine dimensions (W × H × D) approx. 1100 × 1600 × 1500 mm approx. 1100 × 1600 × 1500 mm approx. 1100 × 1600 × 1500 mm approx. 1100 × 1600 × 1500 mm
Machine weight 572 kg 2) 572 kg 2) 572 kg 2) 557 kg 2)
Power supply 400 V, 50 Hz, (3 ph., PE) 400 V, 50 Hz, (3 ph., PE) 400 V, 50 Hz, (3 ph., N, PE) 400 V, 50 Hz, (3 ph., N, PE)
Machine overall rated power 9000 W 9000 W 9000 W 9000 W
Heating element rated power 5000 W 5000 W 5000 W 5000 W
Facing tool rated power 1850 W 1850 W 1850 W 1850 W
Hydraulic unit rated power – – 1500 W / 120 bar 1500 W / 120 bar
Compressed air min. 6 bar, max. 14 bar (2:4:2) min. 6 bar / 87 PSI, max. 14 bar (2:4:2) – –
Temperature range 0 °C – 60 °C 0 °C – 60 °C 0 °C – 60 °C 0 °C – 60 °C
Heating element temperature max. 290 °C max. 290 °C max. 290 °C max. 290 °C
Operating range Segments: 90 – 400 mm
Tees, Crosspieces, Y-pieces: 90 – 315 mm1)		 Segments: 90 – 400 mm
Tees, Crosspieces, Y-pieces: 90 – 315 mm1)Branch-offs size: 90 – 250 mm
Straight pipelines size: 140 – 400 mm		 Segments: 90 – 400 mm
Tees, Crosspieces, Y-pieces: 90 – 315 mm1)		 Segments: 90 – 400 mm
Tees, Crosspieces, Y-pieces: 90 – 315 mm1)
Automatic data logging 10,000 welding operations 10,000 welding operations 10,000 welding operations –
Data download USB ports (USB A) for USB stick and label tag printer USB ports (USB A) for USB stick and label tag printer USB ports (USB A) for USB stick and label tag printer –
Standards, approvals, quality Machinery directive 2006/42/EC, DVS 2207-1, WEEE Reg. No. DE 74849106, ISO 9001:2015 Machinery directive 2006/42/EC, DVS 2207-1, WEEE Reg. No. DE 74849106, ISO 9001:2015 Machinery directive 2006/42/EC, DVS 2207-1, WEEE Reg. No. DE 74849106, ISO 9001:2015 Machinery directive 2006/42/EC, DVS 2207-1, WEEE Reg. No. DE 74849106, ISO 9001:2015

 

1)           requires optional clamps
2)           with narrow aluminum clamping jaws; with cast aluminium clamping jaws + 85 kg

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