Components
Support panel for pipes
| 216-100-014 | Support panel for crosspieces, Tees O.D. 50 – 400 mm for band saw BSM 450 |
Sawing Band
| 216-101-205 | Sawing band |
HÜRNER BSM 450
This band saw for cutting plastic pipes offers a working range from O.D. 50 – 450 mm.
The machine has a steel pipework frame with a diamond-shaped pipe bed. A variably adjustable clamping system allows the manual securing of the pipe in the diamond bed. An angle gauge located on the side where the user stands enables any cutting angle from 0 deg. through 45 deg. An optional support panel can be mounted onto the diamond-shaped bed to enable you to cut Tees and crosspieces professionally.
Machine dimensions (H x W x D)
1800 x 1400 x 1200 mm
Machine weight
190 kg
Power supply
400 V, 50 Hz (3 ph. PE, N)
Machine overall rated power
1250 W
Operating range
50 – 450 mm
Manufacturer Warranty
12 months
Standards, quality
WEEE Reg. No. DE 74849106, ISO 9001:2015
Description
Related products
Electrofusion Without Report Logging
The WhiteLine welders cover all areas of application in electrofustion welding of PE, PP, and PVDF pipes with heater coil fittings. There is no challenge for which you will not find a welder of the series able to take it on successfully.
Wherever applicable, HÜRNER's all-purpose electrofusion welders have been developed in line with the requirements of the most recent version of the ISO standard 12176-2:2000, the DVS standard 2201-1, and the WEEE directive, with Reg. No. DE 74849106.
Whether it is jointing in the safety-sensitive area of gas networks, including accurate recording of geographic data, jointing components with very small diameters (e. g., geothermal or sanitary fitting applications) or very large diameters (e. g., wastewater applications)—the welders will always make a statement by their unyielding reliability that builds on more than 40 years of developing and manufacturing experience.
HWT 500 CS
HÜRNER's HWT 500 CS servo-operated workshop system is the end-to-end transformation of worksite technology into workshop systems.
The system has been developed in compliance with the so-called machinery directive 2006/42/EC as amended and allows making segments, tees, Y pieces and crosspieces in workable dimensions from O.D. 200 (160) through 500 mm | 6" - 20".
The welding system is set on a welded or a screwed-fast, heavy-duty, no-warp support frame and the bearings on which move both the horizontally traveling carriage and the heating element and facing tool assembly, are designed as precision-engineered and heavy load-bearing trapeze-shaped guides with precision-matched runner blocks.
It goes without saying that all parameters that are critical for a high-quality and reproducible welded joint are monitored throughout the process and saved to the memory of the system, which can hold up to 10,000 reports. Furthermore, all CNC systems are equipped with a USB interface to enable downloading the welding reports in the PDF format to a USB stick or sending them to the management database in the HÜRNER DataWork Professional format. It is also possible to label a joint immediately for its quality by printing on plastic foil an indelible label tag with the available tag printer that will identify the fitting.
HWT 160 SW–E
This professional socket welder for setting branch-off fittings into the pipe wall is designed for all-purpose welding applications in PP and PEHD pipeline grids, to make branch‑offs of O.D. 20 - 63 mm*) from straight pipelines of O.D. 40 - 160 mm. It is the ideal choice for making lines branching off from fittings set into the pipeline sidewall in tight corners, but also for workshop applications meant for the serial manufacture by a reliable process of distribution/manifold lines, e. g., in geothermal systems.
The standard delivery includes the all-purpose pipe aligners for straight pipelines sized O.D. 40 - 160 mm, a bracket compatible with various cordless drills/screwdrivers Ø 43 mm driving the drilling head, and clamps for branch-offs in the saddle position sized up to O.D. 63 mm allowing precision alignment of cylindrical and octagonal fittings.
With the HÜRNER quick mounting system, the clamps can be replaced easy as ABC. The chassis/carriage, without the RH and LH pipe‑aligning clamps, can be removed from its steel frame by simply loosening 4 mounting screws and can then be used in areas that are hard to reach or overhead.
Both the operation of the clamps for the straight pipe and the saddle fitting and the movement of the carriage for the latter are implemented as using ergonomically designed handwheels. Additionally, the motion handwheel can be removed easily, to move the clamping chassis/carriage with a common power tool (cordless drill/screwdriver) as its drive.
A special mention deserve the heating element seat next to the chassis for clamping the saddle fitting, on which to place the heating element, and the two freely adjustable depth setpoints. The easy insertion and safe and swift removal of the heating element, including centering and an auto‑detaching step in the change‑over stage, bring a use as convenient as to be considered unique.
The insertion depth setpoints provide, on the one hand, consistent fusion depth and welding position and, on the other, shorter length of movements, thus faster change-over.
HWT 400 Line
HÜRNER's HWT 400 Line is the end-to-end transformation of worksite technology into workshop systems.
As a consequence, the HÜRNER HWT 400 mm workshop line, too, has systems of the versions CNC (HWT 400 CS and HWT 400 CS-S), WeldControl (HWT 400 WeldControl), and Manual Hydraulic (HWT 400 M).
All systems have been developed in compliance with the so-called machinery directive 2006/42/EC as amended and allow making segments, tees, Y pieces and crosspieces in workable dimensions from O.D. 90 through 400 mm (3 - 16" IPS).
The HWT 400 CS-S is equipped with additional master clamping assemblies designed for sidewall fusion onto the pipe saddle. The control software has been specifically adapted to allow one-sided preheating of the straight pipeline.
The welding systems are set on a welded or a screwed-fast, heavy-duty, no-warp support frame and the bearings on which move both the horizontally traveling carriages and the heating element and facing tool assembly, are designed as precision-engineered and heavy load-bearing trapeze-shaped guides with precision-matched runner blocks.
For the product versions CNC and WeldControl, it goes without saying that all parameters that are critical for a high-quality and reproducible welded joint are monitored throughout the process and saved to the memory of the system, which can hold up to 10,000 reports. Furthermore, all CNC and WeldControl systems are equipped with a USB interface to enable downloading the welding reports in the PDF format to a USB stick or sending them to the management database in the HÜRNER DataWork Professional format. It is also possible to label a joint immediately for its quality by printing on plastic foil an indelible label tag with the available tag printer that will identify the fitting.
Electrofusion With Report Logging
The WhiteLine welders cover all areas of application in electrofustion welding of PE, PP, and PVDF pipes with heater coil fittings. There is no challenge for which you will not find a welder of the series able to take it on successfully.
Wherever applicable, HÜRNER's all-purpose electrofusion welders have been developed in line with the requirements of the most recent version of the ISO standard 12176-2:2000, the DVS standard 2201-1, and the WEEE directive, with Reg. No. DE 74849106.
Whether it is jointing in the safety-sensitive area of gas networks, including accurate recording of geographic data, jointing components with very small diameters (e. g., geothermal or sanitary fitting applications) or very large diameters (e. g., wastewater applications)—the welders will always make a statement by their unyielding reliability that builds on more than 40 years of developing and manufacturing experience.The lighthouse products, HST 300 Pricon 2.0 and HST 300 Print+ 2.0, have an extremely intuitive data download menu enabling also transfer via Bluetooth, which allows downloading all welding and traceability data or a finely tuned selection of them, as an abstract or extended report in the PDF format, as a label tag printed with the optional printer, or as well in the DataWork format for processing on a PC.
EasyWeld Line
HÜRNER’s EasyWeld Line is your professional solution for butt-welding applications with PE, PP, PVDF1) and ECTFE1) pipes and fittings for all pressure ratios, from O.D. 20 through 110 mm (Tees O.D. 20 through 90 mm) and O.D. 50 through 180 mm. This system enables a unique way of handling that is simply unavailable anywhere else. For welding operations, it offers all the advantages of a mobile butt-welding system that is user-friendly and handy enough to be at home at any place, both on worksites and in workshops.
The master clamps on the machine chassis are available, in the standard delivery, with horizontal and for the EasyWeld 110 T model also with vertical adjustability, which is particularly important for optimum results in Tee and segmented-bend welding applications. Its compact and lightweight design turns the machines into the optimum choice for overhead welding operations. This requires just the easy step of disassembling the machines from its base panel. The manufacture of fittings is possible thanks to the clamps on the chassis bilaterally swiveling by up to 15 deg. each (∢ 30 deg.). For tee jointing operations using the EasyWeld 110 T model, master clamps for the chassis are available that are set at a 45 deg. angle.
The machines as a whole with its frame are mounted on a heavy-duty, powder‑coated base panel. Besides the standard delivery that includes a power facing tool, an outfit with a perfectly ergonomically designed manual facing tool is also available for the EasyWeld 110 V 2 model version. Both the power and the manual facing tools feature a reversible blade.
The electronically controlled, PTFE-coated heating element features an integrated temperature control.
HWT 160 CS
HÜRNER's HWT 160 CS servo-operated workshop system is the end-to-end transformation of worksite technology into workshop systems.
The system has been developed in compliance with the so-called machinery directive 2006/42/EC as amended and allow making pipes, segmented bends and fittings in workable dimensions from O.D. 32 (20) through 160 mm | 1" (½") - 6". The welding system is set on a welded or a screwed-fast, heavy-duty, no-warp support frame and the bearings on which move both the horizontally traveling carriage and the heating element and facing tool assembly, are designed as precision-engineered and heavy load-bearing trapeze-shaped guides with precision-matched runner blocks.
It goes without saying that all parameters that are critical for a high-quality and reproducible welded joint are monitored throughout the process and saved to the memory of the system, which can hold up to 10,000 reports. Furthermore, all CNC systems are equipped with a USB interface to enable downloading the welding reports in the PDF format to a USB stick or sending them to the management database in the HÜRNER DataWork Professional format. It is also possible to label a joint immediately for its quality by printing on plastic foil an indelible label tag with the available tag printer that will identify the fitting.
HÜRNER WhiteLine Manual Hydraulic
The Manual Hydraulic Series of butt-welding machines in the WhiteLine generation makes a statement by its superior manufacturing quality and its scalability in the form of an easy upgrade to a data logging-enabled machine with the installation of an SPG 2.0 data logger for welding report logging.
The machine ships with a hydraulic unit that features, as a unique characteristic, a totally integrated enclosure that also is a splash and dirt shield for all components on the inside. The front panel controls, too, are included in the ingress protection according to the IP 54 rating (where IP 64 is possible upon request).
All connections, including an additional power socket free to use for the operator’s convenience, are located at the back of the controller. Both the facing tool and the heating element are also connected at the back panel of the hydraulic controller. Therefore, no additional power distribution unit is needed.
Industry version:
Optionally, the machine chassis (250, 315, 355, 500, 630) are also available in an industry set-up with a modified 3rd clamp for clamping fittings with a short connecting stub.*)
*) Retrofit kit for converting existing systems to industry version available upon request!
