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HÜRNER WhiteLine SPG 2.0
HÜRNER WhiteLine SPG 2.0
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Electrofusion Without Report Logging
Electrofusion Without Report Logging

Electrofusion With Report Logging

The WhiteLine welders cover all areas of application in electrofustion welding of PE, PP, and PVDF pipes with heater coil fittings. There is no challenge for which you will not find a welder of the series able to take it on successfully.

Wherever applicable, HÜRNER’s all-purpose electrofusion welders have been developed in line with the requirements of the most recent version of the ISO standard 12176-2:2000, the DVS standard 2201-1, and the WEEE directive, with Reg. No. DE 74849106.

Whether it is jointing in the safety-sensitive area of gas networks, including accurate recording of geographic data, jointing components with very small diameters (e. g., geothermal or sanitary fitting applications) or very large diameters (e. g., wastewater applications)—the welders will always make a statement by their unyielding reliability that builds on more than 40 years of developing and manufacturing experience.

The lighthouse products, HST 300 Pricon 2.0 and HST 300 Print+ 2.0, have an extremely intuitive data download menu enabling also transfer via Bluetooth, which allows downloading all welding and traceability data or a finely tuned selection of them, as an abstract or extended report in the PDF format, as a label tag printed with the optional printer, or as well in the DataWork format for processing on a PC.

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Description

Technical Specs

 

HST 300 Pricon 2.0 HST 300 Pricon XL HST 300 Print+ GPS 2.0 HST 300 Print+ 2.0 HCU 300 HCU 300 mini
P/N 311-000-000 323-000-001 200-230-084 200-230-113 200-230-115 200-230-138
Automatic data logging 20,000 welding operations 10,000 welding operations 10,000 welding operations 10,000 welding operations 1800 welding operations 1800 welding operations
GPS ✓ optional ✓
–
–
–
Bluetooth ✓ ✓ ✓ ✓ ✓
–
Operating range, diameters up to 1600 mm and larger up to 4000 mm and larger up to 1200 mm up to 1200 mm up to 1200 mm up to 180 mm
Welding monitoring system ✓ ✓ ✓ ✓ ✓ ✓
Standard-compliant ISO 12176 traceability ✓ ✓ ✓ ✓ ✓ ✓
Power supply 230 V, 50 Hz 230 V, 50 Hz
32 A 3 ph.		 230 V, 50 Hz 230 V, 50 Hz 230 V, 50 Hz 230 V, 50 Hz
Output current max. 130 A max. 130 A max. 110 A max. 110 A max. 110 A max. 85 A
Output voltage 5 – 48 V 8 – 60 V 8 – 48 V 8 – 48 V 8 – 48 V 8 – 48 V
Weight 10,9 kg 27 kg 16 kg 16 kg 21 kg 11 kg
Dimensions (W x H x D) 236 x 295 x 330 mm 244 x 310 x 600 mm 236 x 295 x 330 mm 236 x 295 x 330 mm 540 x 210 x 420 mm
incl. case		 465 x 175 x 350 mm
incl. case

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Electrofusion Customized Solutions

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The WhiteLine welders cover all areas of application in electrofustion welding of PE, PP, and PVDF pipes with heater coil fittings. There is no challenge for which you will not find a welder of the series able to take it on successfully.

Wherever applicable, HÜRNER's all-purpose electrofusion welders have been developed in line with the requirements of the most recent version of the ISO standard 12176-2:2000, the DVS standard 2201-1, and the WEEE directive, with Reg. No. DE 74849106.

Whether it is jointing in the safety-sensitive area of gas networks, including accurate recording of geographic data, jointing components with very small diameters (e. g., geothermal or sanitary fitting applications) or very large diameters (e. g., wastewater applications)—the welders will always make a statement by their unyielding reliability that builds on more than 40 years of developing and manufacturing experience

HÜRNER WhiteLine Manual Hydraulic

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The Manual Hydraulic Series of butt-welding machines in the WhiteLine generation makes a statement by its superior manufacturing quality and its scalability in the form of an easy upgrade to a data logging-enabled machine with the installation of an SPG 2.0 data logger for welding report logging. The machine ships with a hydraulic unit that features, as a unique characteristic, a totally integrated enclosure that also is a splash and dirt shield for all components on the inside. The front panel controls, too, are included in the ingress protection according to the IP 54 rating (where IP 64 is possible upon request). All connections, including an additional power socket free to use for the operator’s convenience, are located at the back of the controller. Both the facing tool and the heating element are also connected at the back panel of the hydraulic controller. Therefore, no additional power distribution unit is needed. Industry version: Optionally, the machine chassis (250, 315, 355, 500, 630) are also available in an industry set-up with a modified 3rd clamp for clamping fittings with a short connecting stub.*) *) Retrofit kit for converting existing systems to industry version available upon request!

HWT 250 MI

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HÜRNER HWT 250 MI for manufacturing PE, PE 100 RC, PP, and PVDF1) pipes, segmented bends, and fittings. The design of the machine is such that pipes, segments O.D. 50 – 250 mm / 1½"– 8" with any SDR ratio up to SDR 11 can be processed. The system was developed under the machinery directive 2006/42/EC as amended, as far as applicable, and is set on a welded and bolted, totally heavy-duty support frame resistant to warping by design. Both the movable carriage of the system and the console carrying the heating element and the facing tool travel on precision-engineered, heavy load-bearing shafts and trapeze-shaped guides constructed with smoothly travelling runner blocks. Inserting the PTFE-coated heating element and the facing tool manually is as convenient as it is effortless. The swiveling master clamps on both sides can be rotated by up to 2 x 15 deg. (∢30 deg.) and also feature horizontal adjustability, to allow for compensating any misalignments. Heating element temperature control and facing tool operation are managed on the front panel. The practical wooden transport case serves both as a operating platform and as secure storage for the machine, the reducers, and the accessories.

HWT 160 CS

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HÜRNER's HWT 160 CS  servo-operated workshop system is the end-to-end transformation of worksite technology into workshop systems. The system has been developed in compliance with the so-called machinery directive 2006/42/EC as amended and allow making pipes, segmented bends and fittings in workable dimensions from O.D. 32 (20) through 160 mm | 1" (½") - 6". The welding system is set on a welded or a screwed-fast, heavy-duty, no-warp support frame and the bearings on which move both the horizontally traveling carriage and the heating element and facing tool assembly, are designed as precision-engineered and heavy load-bearing trapeze-shaped guides with precision-matched runner blocks. It goes without saying that all parameters that are critical for a high-quality and reproducible welded joint are monitored throughout the process and saved to the memory of the system, which can hold up to 10,000 reports. Furthermore, all CNC systems are equipped with a USB interface to enable downloading the welding reports in the PDF format to a USB stick or sending them to the management database in the HÜRNER DataWork Professional format. It is also possible to label a joint immediately for its quality by printing on plastic foil an indelible label tag with the available tag printer that will identify the fitting.

HWT 125 SW light

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All-purpose socket welder for PP, PP-R, PVDF, PB, and PEHD fittings and pipelines in the range of dimensions from O.D. 20 - 125 mm, for professional overhead welding and operations in a confined space, yet also for standard workshop applications.

In its standard delivery, sockets and spigots size O.D. 63 - 125 mm are included, with O.D. 20 - 50 mm as an optional extra. With the HÜRNER quick mounting system, the clamps can be replaced easy as ABC. The clamping chassis can be removed from its steel frame by simply loosening 4 mounting screws and can, therefore, be used in areas that are hard to reach or overhead.

Both clamping the pipe and the fitting and moving the machine carriages are implemented as using ergonomically designed handwheels. Additionally, the motion handwheel can be removed easily, to move the carriages with a common power tool (drill / cordless screwdriver) as its drive. A special mention deserves the heating element seat of the clamping chassis, on which to place the heating element. The feature ensures easy insertion and safe removal of the heater, thereby providing reliable change-over management and convenient use that are unique in this category of welding systems.

Filter Units with Fan

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This filter with fan provides positive extraction and monitoring of chemical storage cabinets, in the form of almost 100% decontamination of the extracted air by molecular adsorption filtering of harmful solvent vapors (hydrocarbons). The filter operation means optimum protection for the user. As a consequence, no additional air extraction outlet is needed, which, in turn, allows the filter unit to be operated immediately next to, or on top of, the storage cabinet. The decontaminated air is released into the ambient air, thereby not consuming any heated or air-conditioned air from the room. A sensor monitors the extraction airflow and triggers a visual and audible alarm when no airflow above the set threshold is detected. The enclosure is made of silver pearl glimmer, powder-coated sheet steel. As an air extraction system, it as of today complies with “green lab” requirements, while offering you full flexibility of position. The multi-stage, grounded filtering system offers dual safety, being composed of: Activated carbon filter with twice as much activated carbon — for up to 100% decontamination Additionally a DIN EN 779-compliant particulate filter The filter alert appliance can be set at the differential pressure meter/switch. The filter elements themselves and the filter enclosure lid are monitored by ATEX-compliant micro-switches. The three-month check and replace interval of the activated carbon filter is verified by a check report the user has to confirm which is paired to a scheduler. The product ships ready for plug-in.

HWT 630 CS

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HÜRNER's HWT 630 CS  servo-operated workshop system is the end-to-end transformation of worksite technology into workshop systems. The system has been developed in compliance with the so-called machinery directive 2006/42/EC as amended and allows making segments, tees, Y pieces and crosspieces in workable dimensions from O.D. 160 through 630 (500) mm | 6" - 24 (20)". The welding system is set on a welded or a screwed-fast, heavy-duty, no-warp support frame and the bearings on which move both the horizontally traveling carriage and the heating element and facing tool assembly, are designed as precision-engineered and heavy load-bearing trapeze-shaped guides with precision-matched runner blocks. It goes without saying that all parameters that are critical for a high-quality and reproducible welded joint are monitored throughout the process and saved to the memory of the system, which can hold up to 10,000 reports. Furthermore, all CNC systems are equipped with a USB interface to enable downloading the welding reports in the PDF format to a USB stick or sending them to the management database in the HÜRNER DataWork Professional format. It is also possible to label a joint immediately for its quality by printing on plastic foil an indelible label tag with the available tag printer that will identify the fitting.

HÜRNER LI Line, the 4-3-2 Machine Manual

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The HÜRNER 4-3-2 Manual Hydraulic Series of butt-welding machines in the LI Line generation makes a statement by its superior manufacturing quality and its scalability in the form of an easy upgrade to a data logging-enabled machine with the installation of an SPG 2.0 data logger for welding report logging. The machine ships with a hydraulic unit that features, as a unique characteristic, a totally integrated enclosure that also is a splash and dirt shield for all components on the inside. The front panel controls, too, are included in the ingress protection according to the IP 54 rating (where IP 64 is possible upon request). All connections, including an additional power socket free to use for the operator’s convenience, are located at the back of the controller. Both the facing tool and the heating element are also connected at the back panel of the hydraulic controller. Therefore, no additional power distribution unit is needed.