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HÜRNER WhiteLine SPG 2.0
HÜRNER WhiteLine SPG 2.0
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Electrofusion Without Report Logging
Electrofusion Without Report Logging

Electrofusion With Report Logging

The WhiteLine welders cover all areas of application in electrofustion welding of PE, PP, and PVDF pipes with heater coil fittings. There is no challenge for which you will not find a welder of the series able to take it on successfully.

Wherever applicable, HÜRNER’s all-purpose electrofusion welders have been developed in line with the requirements of the most recent version of the ISO standard 12176-2:2000, the DVS standard 2201-1, and the WEEE directive, with Reg. No. DE 74849106.

Whether it is jointing in the safety-sensitive area of gas networks, including accurate recording of geographic data, jointing components with very small diameters (e. g., geothermal or sanitary fitting applications) or very large diameters (e. g., wastewater applications)—the welders will always make a statement by their unyielding reliability that builds on more than 40 years of developing and manufacturing experience.

The lighthouse products, HST 300 Pricon 2.0 and HST 300 Print+ 2.0, have an extremely intuitive data download menu enabling also transfer via Bluetooth, which allows downloading all welding and traceability data or a finely tuned selection of them, as an abstract or extended report in the PDF format, as a label tag printed with the optional printer, or as well in the DataWork format for processing on a PC.

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Description

Technical Specs

 

HST 300 Pricon 2.0 HST 300 Pricon XL HST 300 Print+ GPS 2.0 HST 300 Print+ 2.0 HCU 300 HCU 300 mini
P/N 311-000-000 323-000-001 200-230-084 200-230-113 200-230-115 200-230-138
Automatic data logging 20,000 welding operations 10,000 welding operations 10,000 welding operations 10,000 welding operations 1800 welding operations 1800 welding operations
GPS ✓ optional ✓
–
–
–
Bluetooth ✓ ✓ ✓ ✓ ✓
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Operating range, diameters up to 1600 mm and larger up to 4000 mm and larger up to 1200 mm up to 1200 mm up to 1200 mm up to 180 mm
Welding monitoring system ✓ ✓ ✓ ✓ ✓ ✓
Standard-compliant ISO 12176 traceability ✓ ✓ ✓ ✓ ✓ ✓
Power supply 230 V, 50 Hz 230 V, 50 Hz
32 A 3 ph.		 230 V, 50 Hz 230 V, 50 Hz 230 V, 50 Hz 230 V, 50 Hz
Output current max. 130 A max. 130 A max. 110 A max. 110 A max. 110 A max. 85 A
Output voltage 5 – 48 V 8 – 60 V 8 – 48 V 8 – 48 V 8 – 48 V 8 – 48 V
Weight 10,9 kg 27 kg 16 kg 16 kg 21 kg 11 kg
Dimensions (W x H x D) 236 x 295 x 330 mm 244 x 310 x 600 mm 236 x 295 x 330 mm 236 x 295 x 330 mm 540 x 210 x 420 mm
incl. case		 465 x 175 x 350 mm
incl. case

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HWT 125 SW light

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All-purpose socket welder for PP, PP-R, PVDF, PB, and PEHD fittings and pipelines in the range of dimensions from O.D. 20 - 125 mm, for professional overhead welding and operations in a confined space, yet also for standard workshop applications.

In its standard delivery, sockets and spigots size O.D. 63 - 125 mm are included, with O.D. 20 - 50 mm as an optional extra. With the HÜRNER quick mounting system, the clamps can be replaced easy as ABC. The clamping chassis can be removed from its steel frame by simply loosening 4 mounting screws and can, therefore, be used in areas that are hard to reach or overhead.

Both clamping the pipe and the fitting and moving the machine carriages are implemented as using ergonomically designed handwheels. Additionally, the motion handwheel can be removed easily, to move the carriages with a common power tool (drill / cordless screwdriver) as its drive. A special mention deserves the heating element seat of the clamping chassis, on which to place the heating element. The feature ensures easy insertion and safe removal of the heater, thereby providing reliable change-over management and convenient use that are unique in this category of welding systems.

HÜRNER WhiteLine Manual Hydraulic

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The Manual Hydraulic Series of butt-welding machines in the WhiteLine generation makes a statement by its superior manufacturing quality and its scalability in the form of an easy upgrade to a data logging-enabled machine with the installation of an SPG 2.0 data logger for welding report logging. The machine ships with a hydraulic unit that features, as a unique characteristic, a totally integrated enclosure that also is a splash and dirt shield for all components on the inside. The front panel controls, too, are included in the ingress protection according to the IP 54 rating (where IP 64 is possible upon request). All connections, including an additional power socket free to use for the operator’s convenience, are located at the back of the controller. Both the facing tool and the heating element are also connected at the back panel of the hydraulic controller. Therefore, no additional power distribution unit is needed. Industry version: Optionally, the machine chassis (250, 315, 355, 500, 630) are also available in an industry set-up with a modified 3rd clamp for clamping fittings with a short connecting stub.*) *) Retrofit kit for converting existing systems to industry version available upon request!

HWT 160 SW–S

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This professional socket welder for saddle-style fittings is designed for all-purpose welding applications in PP, PP‑R, and PEHD pipeline grids, to make branch‑offs of O.D. 20 - 90 mm from straight pipelines of O.D. 40 - 160 mm. It is the ideal choice for making lines branching off from the pipe in a saddle position in tight corners, but also for workshop applications meant for the serial manufacture by a reliable process of distribution/manifold lines with the help of a movable right-hand and left-hand pipe clamp. The standard delivery includes the all-purpose pipe aligners for straight pipelines sized O.D. 40 - 160 mm, a bracket compatible with various cordless drills/screwdrivers Ø 43 mm driving the drilling head, and clamps for branch-offs in the saddle position sized up to O.D. 63 mm allowing precision alignment of cylindrical and octagonal fittings.

With the HÜRNER quick mounting system, the clamps can be replaced easy as ABC. The chassis/carriage, without the RH and LH pipe‑aligning clamps, can be removed from its steel frame by simply loosening 4 mounting screws and can then be used in areas that are hard to reach or overhead.

Both the operation of the clamps for the straight pipe and the saddle fitting and the movement of the carriage for the latter are implemented as using ergonomically designed handwheels. Additionally, the motion handwheel can be removed easily, to move the clamping chassis/carriage with a common power tool (cordless drill/screwdriver) as its drive.

A special mention deserve the heating element seat next to the chassis for clamping the saddle fitting, on which to place the heating element, and the two freely adjustable depth setpoints. The easy insertion and safe and swift removal of the heating element, including centering and an auto‑detaching step in the change‑over stage, bring a use as convenient as to be considered unique.

The insertion depth setpoints provide, on the one hand, consistent fusion depth and welding position and, on the other, shorter length of movements, thus faster change-over.

Special octagonal clamps for branch‑off fittings, of various wrench sizes, are also available.

Modular Protection System

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Protect your chemical storage cabinet against unauthorized access, using the Modular Protection System (MPS). This system enables you to physically control the access to resources or hazardous substances in a state-of-the-art approach.

The identification ensures that only authorized persons are given access to the hazardous substances in question. This is implemented in the form of programmable PINs read from a transponder card by RFID technology. The identification can then be paired to the locking or the unlocking of the door of the cabinet. This means that the authorizations of personnel can extend to the storage cabinets as well.

The MPS is an important module to comply with increasingly tight requirements in terms of risk assessment as related to access control. In practical implementation, this may mean for you that work instructions providing for the safe and controlled use of hazardous substances can allow less complex routines, as, e.g., TRGS 526.

A functionality the MPS provides is the possibility to automatically close the door. This means that the cabinet takes care of door closing after the door was manually opened.

Extraction Monitor without Fan

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This monitoring unit provides easy airflow monitoring of chemical storage cabinets. A sensor monitors the extraction airflow and triggers a visual and audible alarm when no airflow above the defined minimum is detected. The air monitoring unit without fan ships preassembled to be installed immediately on top of the storage cabinet. The alarm threshold for the airflow velocity is factory-set, but can be customized at the differential pressure meter/switch. The enclosure is made of silver pearl glimmer, powder-coated sheet steel. The airflow sensor monitors the actual extraction velocity and the entire extraction system of the storage cabinet.

Both the volumetric flow and the power supply are sensed by a microcontroller unit. When airflow velocity drops below the set threshold, visual and audible alarms are set off. The system ships with two potential-free (“dry”) contacts (24  V, 2 A) that can be used to send an alarm signal to the control center. An integrated battery cuts in in case of power supply failure, and the monitoring system and the display, including simple error messaging, can run on it for 4 hours. The product ships ready for plug-in.

HWT 125 SW 2.0

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The machine is used to socket-weld PP, PVDF, PE pipes and fittings of O.D. 20 - 125 mm. Diamond-shaped clamps allow effortless positioning and securing of the fittings and pipes of all sizes. A specially designed fastening system is at the heart of the easy changing of the clamps depending on the job at hand.

The HWT 125 SW 2.0 features a unique reference setpoint pushbutton that enables convenient and professional adjustment of the component butt position. It goes without saying that fusion depth selectors and the corresponding spigots and sockets are available for common component types (DVS type A, DVS type B, ASTM in inches)

The system ships in a rugged, wooden transport and set‑up box (optional).

Electrofusion Customized Solutions

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The WhiteLine welders cover all areas of application in electrofustion welding of PE, PP, and PVDF pipes with heater coil fittings. There is no challenge for which you will not find a welder of the series able to take it on successfully.

Wherever applicable, HÜRNER's all-purpose electrofusion welders have been developed in line with the requirements of the most recent version of the ISO standard 12176-2:2000, the DVS standard 2201-1, and the WEEE directive, with Reg. No. DE 74849106.

Whether it is jointing in the safety-sensitive area of gas networks, including accurate recording of geographic data, jointing components with very small diameters (e. g., geothermal or sanitary fitting applications) or very large diameters (e. g., wastewater applications)—the welders will always make a statement by their unyielding reliability that builds on more than 40 years of developing and manufacturing experience

HWT 500 CS

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HÜRNER's HWT 500 CS  servo-operated workshop system is the end-to-end transformation of worksite technology into workshop systems. The system has been developed in compliance with the so-called machinery directive 2006/42/EC as amended and allows making segments, tees, Y pieces and crosspieces in workable dimensions from O.D. 200 (160) through 500 mm | 6" - 20". The welding system is set on a welded or a screwed-fast, heavy-duty, no-warp support frame and the bearings on which move both the horizontally traveling carriage and the heating element and facing tool assembly, are designed as precision-engineered and heavy load-bearing trapeze-shaped guides with precision-matched runner blocks. It goes without saying that all parameters that are critical for a high-quality and reproducible welded joint are monitored throughout the process and saved to the memory of the system, which can hold up to 10,000 reports. Furthermore, all CNC systems are equipped with a USB interface to enable downloading the welding reports in the PDF format to a USB stick or sending them to the management database in the HÜRNER DataWork Professional format. It is also possible to label a joint immediately for its quality by printing on plastic foil an indelible label tag with the available tag printer that will identify the fitting.