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Home Butt Welding HÜRNER WhiteLine SPG 2.0
HÜRNER LI Line, the 4-3-2 Machine Manual
HÜRNER LI Line, the 4-3-2 Machine Manual
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Electrofusion With Report Logging
Electrofusion With Report Logging

HÜRNER WhiteLine SPG 2.0

HÜRNER’s welding data logger SPG 2.0 is made for easy and safe welding process control and report logging pursuant to the ISO 12176 standard.

The report generation system is specifically matched to HÜRNER butt-welding machines of the Manual Hydraulic series, but can of course be used with other systems effortlessly. The SPG 2.0 control software ships ex works with configurations for many third-party systems already installed. Therefore, the logger constitutes an upgrade for manually operated welding machines to achieve ISO-compliant recording, error handling, and welding process control. At every step in the welding process, the SPG 2.0 indicates the nominal and the actual values of the welding pressures and times, to walk the welder operating the hydraulic unit easily and correctly through the process. The unit thereby achieves the optimum welding process, in line with nationally applicable standards, as affecting both heating element temperatures and welding pressures and times.

Categories: Butt Welding, HÜRNER
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  • Description
Description

Automatic data logging
10,000 welding operations

Data input
Manually with a GT & cursor keypad, RFID transponder; scanner optional

Welding monitoring system
Welding pressures, welding times, ambient temperature, memory control, operating temperature, heating element temperature

Standard-compliant ISO 12176 traceability
Commission number with 32 alphanumeric characters, ISO-compliant welder ID code, HÜRNER welder ID code, 1st additional (user-defined) data with 20 alphanumeric characters 2nd additional (user-defined) data with 15 alphanumeric characters, ISO-compliant traceability: fitting code, 1st and 2nd pipe codes, pipe length, weather conditions, joint number, installing company, inventory number

Welding standard
DVS, WIS, SEDIGAS, UNI, and others upon request

Data output
USB port for data transfer as short abstract or extended report in the PDF format to a USB stick or a label tag printer, incl. tag printer menu; transfer also possible in the HÜRNER DataWork format, with powerful download menu with date range selection, commission number selection, and download of all reports in memory

Display screen
LED-lit screen of 4 lines 20 alphanumeric characters each, character height 5 mm, welding process diagram with control LEDs

Languages
DE, EN, FR, BG, CS, ZH, NL, FI, GR, IT, NO, RO, SK, TR, RU, and others upon request

 

P/N 00-500-… -002
Power supply 100 – 260 V
Input frequency 40 – 80 Hz
Weight 3 kg
Dimensions (W x H x D) 240 x 150 x 160 mm

 

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Modular Protection System

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A functionality the MPS provides is the possibility to automatically close the door. This means that the cabinet takes care of door closing after the door was manually opened.

HÜRNER BSM 450

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HWT 400 Line

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HÜRNER's HWT 400 Line is the end-to-end transformation of worksite technology into workshop systems. As a consequence, the HÜRNER HWT 400 mm workshop line, too, has systems of the versions CNC (HWT 400 CS and HWT 400 CS-S), WeldControl (HWT 400 WeldControl), and Manual Hydraulic (HWT 400 M). All systems have been developed in compliance with the so-called machinery directive 2006/42/EC as amended and allow making segments, tees, Y pieces and crosspieces in workable dimensions from O.D. 90 through 400 mm (3 - 16" IPS). The HWT 400 CS-S  is equipped with additional master clamping assemblies designed for sidewall fusion onto the pipe saddle. The control software has been specifically adapted to allow one-sided preheating of the straight pipeline. The welding systems are set on a welded or a screwed-fast, heavy-duty, no-warp support frame and the bearings on which move both the horizontally traveling carriages and the heating element and facing tool assembly, are designed as precision-engineered and heavy load-bearing trapeze-shaped guides with precision-matched runner blocks. For the product versions CNC and WeldControl, it goes without saying that all parameters that are critical for a high-quality and reproducible welded joint are monitored throughout the process and saved to the memory of the system, which can hold up to 10,000 reports. Furthermore, all CNC and WeldControl systems are equipped with a USB interface to enable downloading the welding reports in the PDF format to a USB stick or sending them to the management database in the HÜRNER DataWork Professional format. It is also possible to label a joint immediately for its quality by printing on plastic foil an indelible label tag with the available tag printer that will identify the fitting.

HWT 160 SW–E

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This professional socket welder for setting branch-off fittings into the pipe wall is designed for all-purpose welding applications in PP and PEHD pipeline grids, to make branch‑offs of O.D. 20 - 63 mm*) from straight pipelines of O.D. 40 - 160 mm. It is the ideal choice for making lines branching off from fittings set into the pipeline sidewall in tight corners, but also for workshop applications meant for the serial manufacture by a reliable process of distribution/manifold lines, e. g., in geothermal systems. The standard delivery includes the all-purpose pipe aligners for straight pipelines sized O.D. 40 - 160 mm, a bracket compatible with various cordless drills/screwdrivers Ø 43 mm driving the drilling head, and clamps for branch-offs in the saddle position sized up to O.D. 63 mm allowing precision alignment of cylindrical and octagonal fittings. With the HÜRNER quick mounting system, the clamps can be replaced easy as ABC. The chassis/carriage, without the RH and LH pipe‑aligning clamps, can be removed from its steel frame by simply loosening 4 mounting screws and can then be used in areas that are hard to reach or overhead. Both the operation of the clamps for the straight pipe and the saddle fitting and the movement of the carriage for the latter are implemented as using ergonomically designed handwheels. Additionally, the motion handwheel can be removed easily, to move the clamping chassis/carriage with a common power tool (cordless drill/screwdriver) as its drive. A special mention deserve the heating element seat next to the chassis for clamping the saddle fitting, on which to place the heating element, and the two freely adjustable depth setpoints. The easy insertion and safe and swift removal of the heating element, including centering and an auto‑detaching step in the change‑over stage, bring a use as convenient as to be considered unique. The insertion depth setpoints provide, on the one hand, consistent fusion depth and welding position and, on the other, shorter length of movements, thus faster change-over.

HWT 125 SW 2.0

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The machine is used to socket-weld PP, PVDF, PE pipes and fittings of O.D. 20 - 125 mm. Diamond-shaped clamps allow effortless positioning and securing of the fittings and pipes of all sizes. A specially designed fastening system is at the heart of the easy changing of the clamps depending on the job at hand.

The HWT 125 SW 2.0 features a unique reference setpoint pushbutton that enables convenient and professional adjustment of the component butt position. It goes without saying that fusion depth selectors and the corresponding spigots and sockets are available for common component types (DVS type A, DVS type B, ASTM in inches)

The system ships in a rugged, wooden transport and set‑up box (optional).

Fluid Media Management System

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This fluid media management system with a programmable control terminal and numerous functional modules ensures highest levels of occupational safety. One control terminal can be used to control several chemical storage cabinets and can be set up with various modules. In its standard model version, the system allows selecting the components needed for a planned system from the following modules: Identification module which makes sure that only authorized persons are given access to the hazardous substances in question. In active storage mode, the media are released only subsequent to proper identification. This is implemented in the form of the input of a programmable PIN. The identification can also be implemented, upon request, with transponder keys or biometrical readers. Air extraction monitoring module which monitors the air extractions and triggers alarms as appropriate. The air extraction has to be always operating on cabinets that can go into active storage mode. When it is, it must constantly verify that there is a flow of extracted air and must alert to the problem whenever the airflow should fail. The air extraction monitoring module is a way to comply with this requirement, i.e. when extraction airflow fails, an alarm is triggered and a signal is sent, e.g., to the control center. Dosing module which enables exact filling. The dosing module turns the release of very small quantities of fluid media from large storage units into a process that it just as easy as it is safe. The ideal add-on to a COMPLEX Line drum station, there is the possibility, besides dosing, to ensure continuous analyses of consumed and remaining quantities. Level sensing module which alerts to the risk of overflowing storage units. The level sensor drastically reduces any risk of bringing too much media into a storage unit, and the safety of both the user and the environment increases accordingly. The level sensing module is the part that completes the perfect solution, DISPOSAL Line. Combining the DISPOSAL Line and the COMPLEX Line brings you the ideal preconditions to ensure easy and safe media management. Door opening module which opens the door when switched on at the keypad. When the command was entered and confirmed, an audible signal alerts the user to the door being opened. The control by compressed air does not have any electrical or electronic component, which makes it perfectly suited for explosive atmospheres. Door locking module which enables pairing door locking and door unlocking to user identification, thereby restricting access to the fluid media to those persons authorized to use them. In other words, access control for personnel can extend to the access to the chemical storage cabinets.

HÜRNER LI Line, the 4-3-2 Machine WeldControl

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The handling of the HÜRNER 4-3-2 machine WeldControl is simply unique and it enables an approach to welding no other system is able to offer. Either the operator makes use of the assistance of the interactively responding hydraulic and control unit. Or the manual mode is selected to make the joint “by hand”. In the WeldControl mode the system walks the operator through the process after the pipe parameters were entered or confirmed. This includes monitoring the operator’s inputs and recording the entire process. WeldControl machines do not only provide presets, though; they facilitate the work, e. g., by reducing the pressure automatically when the automode was enabled. Welding reports have all data required by ISO traceability. In the Manual mode the display screen works as a digital gauge. It displays the welding pressures and heating element temperatures and is a one-stop provider of all data.

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