Click to enlarge
HÜRNER LI Line, the 4-3-2 Machine Manual
HÜRNER LI Line, the 4-3-2 Machine Manual
Back to products
Electrofusion With Report Logging
Electrofusion With Report Logging

HÜRNER WhiteLine SPG 2.0

HÜRNER’s welding data logger SPG 2.0 is made for easy and safe welding process control and report logging pursuant to the ISO 12176 standard.

The report generation system is specifically matched to HÜRNER butt-welding machines of the Manual Hydraulic series, but can of course be used with other systems effortlessly. The SPG 2.0 control software ships ex works with configurations for many third-party systems already installed. Therefore, the logger constitutes an upgrade for manually operated welding machines to achieve ISO-compliant recording, error handling, and welding process control. At every step in the welding process, the SPG 2.0 indicates the nominal and the actual values of the welding pressures and times, to walk the welder operating the hydraulic unit easily and correctly through the process. The unit thereby achieves the optimum welding process, in line with nationally applicable standards, as affecting both heating element temperatures and welding pressures and times.

Categories: ,
Description

Automatic data logging
10,000 welding operations

Data input
Manually with a GT & cursor keypad, RFID transponder; scanner optional

Welding monitoring system
Welding pressures, welding times, ambient temperature, memory control, operating temperature, heating element temperature

Standard-compliant ISO 12176 traceability
Commission number with 32 alphanumeric characters, ISO-compliant welder ID code, HÜRNER welder ID code, 1st additional (user-defined) data with 20 alphanumeric characters 2nd additional (user-defined) data with 15 alphanumeric characters, ISO-compliant traceability: fitting code, 1st and 2nd pipe codes, pipe length, weather conditions, joint number, installing company, inventory number

Welding standard
DVS, WIS, SEDIGAS, UNI, and others upon request

Data output
USB port for data transfer as short abstract or extended report in the PDF format to a USB stick or a label tag printer, incl. tag printer menu; transfer also possible in the HÜRNER DataWork format, with powerful download menu with date range selection, commission number selection, and download of all reports in memory

Display screen
LED-lit screen of 4 lines 20 alphanumeric characters each, character height 5 mm, welding process diagram with control LEDs

Languages
DE, EN, FR, BG, CS, ZH, NL, FI, GR, IT, NO, RO, SK, TR, RU, and others upon request

 

P/N 00-500-… -002
Power supply 100 – 260 V
Input frequency 40 – 80 Hz
Weight 3 kg
Dimensions (W x H x D) 240 x 150 x 160 mm

 

Related products

HÜRNER LI Line, the 4-3-2 Machine WeldControl

Request a Brochure
The handling of the HÜRNER 4-3-2 machine WeldControl is simply unique and it enables an approach to welding no other system is able to offer. Either the operator makes use of the assistance of the interactively responding hydraulic and control unit. Or the manual mode is selected to make the joint “by hand”. In the WeldControl mode the system walks the operator through the process after the pipe parameters were entered or confirmed. This includes monitoring the operator’s inputs and recording the entire process. WeldControl machines do not only provide presets, though; they facilitate the work, e. g., by reducing the pressure automatically when the automode was enabled. Welding reports have all data required by ISO traceability. In the Manual mode the display screen works as a digital gauge. It displays the welding pressures and heating element temperatures and is a one-stop provider of all data.

EasyWeld Line

Request a Brochure
HÜRNER’s EasyWeld Line is your professional solution for butt-welding applications with PE, PP, PVDF1) and ECTFE1) pipes and fittings for all pressure ratios, from O.D. 20 through 110 mm (Tees O.D. 20 through 90 mm) and O.D. 50 through 180 mm. This system enables a unique way of handling that is simply unavailable anywhere else. For welding operations, it offers all the advantages of a mobile butt-welding system that is user-friendly and handy enough to be at home at any place, both on worksites and in workshops. The master clamps on the machine chassis are available, in the standard delivery, with horizontal and for the EasyWeld 110 T model also with vertical adjustability, which is particularly important for optimum results in Tee and segmented-bend welding applications. Its compact and lightweight design turns the machines into the optimum choice for overhead welding operations. This requires just the easy step of disassembling the machines from its base panel. The manufacture of fittings is possible thanks to the clamps on the chassis bilaterally swiveling by up to 15 deg. each (∢ 30 deg.). For tee jointing operations using the EasyWeld 110 T model, master clamps for the chassis are available that are set at a 45 deg. angle. The machines as a whole with its frame are mounted on a heavy-duty, powder‑coated base panel. Besides the standard delivery that includes a power facing tool, an outfit with a perfectly ergonomically designed manual facing tool is also available for the EasyWeld 110 V 2 model version. Both the power and the manual facing tools feature a reversible blade. The electronically controlled, PTFE-coated heating element features an integrated temperature control.

HÜRNER WhiteLine WeldControl 2.0

Request a Brochure
The handling of a WeldControl machine is simply unique and it enables an approach to welding no other system is able to offer. Either the operator makes use of the assistance of the interactively responding hydraulic and control unit. Or the manual mode is selected to make the joint “by hand”. In the WeldControl mode the system walks the operator through the process after the pipe parameters were entered or confirmed. This includes monitoring the operator’s inputs and recording the entire process. WeldControl machines do not only provide presets, though; they facilitate the work, e. g., by reducing the pressure automatically when the automode was enabled. Welding reports have all data required by ISO traceability. In the Manual mode the display screen works as a digital gauge. It displays the welding pressures and heating element temperatures and is a one-stop provider of all data. Industry version: Optionally, the machine chassis (250, 315, 355, 500, 630) are also available in an industry set-up with a modified 3rd clamp for clamping fittings with a short connecting stub.*) *) Retrofit kit for converting existing systems to industry version available upon request!

HWT 125 SW 2.0

Request a Brochure

The machine is used to socket-weld PP, PVDF, PE pipes and fittings of O.D. 20 - 125 mm. Diamond-shaped clamps allow effortless positioning and securing of the fittings and pipes of all sizes. A specially designed fastening system is at the heart of the easy changing of the clamps depending on the job at hand.

The HWT 125 SW 2.0 features a unique reference setpoint pushbutton that enables convenient and professional adjustment of the component butt position. It goes without saying that fusion depth selectors and the corresponding spigots and sockets are available for common component types (DVS type A, DVS type B, ASTM in inches)

The system ships in a rugged, wooden transport and set‑up box (optional).

HWT 250 MI

Request a Brochure
HÜRNER HWT 250 MI for manufacturing PE, PE 100 RC, PP, and PVDF1) pipes, segmented bends, and fittings. The design of the machine is such that pipes, segments O.D. 50 – 250 mm / 1½"– 8" with any SDR ratio up to SDR 11 can be processed. The system was developed under the machinery directive 2006/42/EC as amended, as far as applicable, and is set on a welded and bolted, totally heavy-duty support frame resistant to warping by design. Both the movable carriage of the system and the console carrying the heating element and the facing tool travel on precision-engineered, heavy load-bearing shafts and trapeze-shaped guides constructed with smoothly travelling runner blocks. Inserting the PTFE-coated heating element and the facing tool manually is as convenient as it is effortless. The swiveling master clamps on both sides can be rotated by up to 2 x 15 deg. (∢30 deg.) and also feature horizontal adjustability, to allow for compensating any misalignments. Heating element temperature control and facing tool operation are managed on the front panel. The practical wooden transport case serves both as a operating platform and as secure storage for the machine, the reducers, and the accessories.

Electrofusion Without Report Logging

Request a Brochure

The WhiteLine welders cover all areas of application in electrofustion welding of PE, PP, and PVDF pipes with heater coil fittings. There is no challenge for which you will not find a welder of the series able to take it on successfully.

Wherever applicable, HÜRNER's all-purpose electrofusion welders have been developed in line with the requirements of the most recent version of the ISO standard 12176-2:2000, the DVS standard 2201-1, and the WEEE directive, with Reg. No. DE 74849106.

Whether it is jointing in the safety-sensitive area of gas networks, including accurate recording of geographic data, jointing components with very small diameters (e. g., geothermal or sanitary fitting applications) or very large diameters (e. g., wastewater applications)—the welders will always make a statement by their unyielding reliability that builds on more than 40 years of developing and manufacturing experience.

Modular Protection System

Request a Brochure

Protect your chemical storage cabinet against unauthorized access, using the Modular Protection System (MPS). This system enables you to physically control the access to resources or hazardous substances in a state-of-the-art approach.

The identification ensures that only authorized persons are given access to the hazardous substances in question. This is implemented in the form of programmable PINs read from a transponder card by RFID technology. The identification can then be paired to the locking or the unlocking of the door of the cabinet. This means that the authorizations of personnel can extend to the storage cabinets as well.

The MPS is an important module to comply with increasingly tight requirements in terms of risk assessment as related to access control. In practical implementation, this may mean for you that work instructions providing for the safe and controlled use of hazardous substances can allow less complex routines, as, e.g., TRGS 526.

A functionality the MPS provides is the possibility to automatically close the door. This means that the cabinet takes care of door closing after the door was manually opened.

HÜRNER LI Line, the 4-3-2 Machine Manual

Request a Brochure
The HÜRNER 4-3-2 Manual Hydraulic Series of butt-welding machines in the LI Line generation makes a statement by its superior manufacturing quality and its scalability in the form of an easy upgrade to a data logging-enabled machine with the installation of an SPG 2.0 data logger for welding report logging. The machine ships with a hydraulic unit that features, as a unique characteristic, a totally integrated enclosure that also is a splash and dirt shield for all components on the inside. The front panel controls, too, are included in the ingress protection according to the IP 54 rating (where IP 64 is possible upon request). All connections, including an additional power socket free to use for the operator’s convenience, are located at the back of the controller. Both the facing tool and the heating element are also connected at the back panel of the hydraulic controller. Therefore, no additional power distribution unit is needed.