Click to enlarge
HÜRNER LI Line CNC ECO
HÜRNER LI Line CNC ECO
Back to products
HÜRNER LI Line, the 4-3-2 Machine WeldControl
HÜRNER LI Line, the 4-3-2 Machine WeldControl

HÜRNER WhiteLine WeldControl 2.0

The handling of a WeldControl machine is simply unique and it enables an approach to welding no other system is able to offer. Either the operator makes use of the assistance of the interactively responding hydraulic and control unit. Or the manual mode is selected to make the joint “by hand”.

In the WeldControl mode the system walks the operator through the process after the pipe parameters were entered or confirmed. This includes monitoring the operator’s inputs and recording the entire process. WeldControl machines do not only provide presets, though; they facilitate the work, e. g., by reducing the pressure automatically when the automode was enabled. Welding reports have all data required by ISO traceability.

In the Manual mode the display screen works as a digital gauge. It displays the welding pressures and heating element temperatures and is a one-stop provider of all data.

Industry version:
Optionally, the machine chassis (250, 315, 355, 500, 630) are also available in an industry set-up with a modified 3rd clamp for clamping fittings with a short connecting stub.*)

*) Retrofit kit for converting existing systems to industry version available upon request!

Categories: ,
Description

Automatic data logging
10,000 welding operations

Data input
WeldControl mode:
RFID transponder, scanner or manually
Manual mode:
Manual temperature control

System settings
Automode, manual input of welding parameters, gauge operation (for pressure, temperature)

Welding monitoring system
Welding pressures, welding times, ambient temperature, memory control, operating temperature, heating element temperature

Standard-compliant ISO 12176 traceability
Commission number with 32 alphanumeric characters, ISO-compliant welder ID code, HÜRNER welder ID code, 1st additional (user-defined) data with 20 alphanumeric characters 2nd additional (user-defined) data with 15 alphanumeric characters, ISO-compliant traceability: fitting code, 1st and 2nd pipe codes, pipe length, weather conditions, joint number, installing company, inventory number

Welding standard
DVS, WIS, SEDIGAS, UNI, and others upon request

Data output
USB port for data transfer as short abstract or extended report in the PDF format to a USB stick or a label tag printer, incl. tag printer menu; transfer also possible in the HÜRNER DataWork format, with powerful download menu with date range selection, commission number selection, and download of all reports in memory

Miscellaneous
Easy switch from WeldControl mode to Manual mode by a dedicated keypress; ViewWeld: viewing reports on the display rather than printed

Hydraulic and control unit
Only one external power supply needed—power to all electronic components is supplied from the hydraulic unit; automatic heating element temperature control pursuant to national standards; hydraulic unit in encased, rugged steel enclosure with a weight of as little as 19.5 kg (up to O.D. 355 mm); max. pressure, up to O.D. 355 mm, 130 bar; O.D. 500 – 630 mm, 150 bar; O.D. 800 – 1600 mm, 220 bar

Languages
DE, EN, FR, BG, CS, ZH, NL, FI, GR, IT, NO, RO, SK, TR, RU, and others upon request

 

Technical Specs

 

Dimension 160 mm 200 mm 250 mm 315 mm 355 mm 500 mm 630 mm 800 mm 1000 mm 1200 mm 1400 mm 1600 mm
P/N 200-702-… -161 -200 -250 -315 -355 -500 -630 -800 -100 -120 -140 -150
Operating range, O.D. 40 – 160 mm 63 – 200 mm (63) 75 – 250 mm 90 – 315 mm 90 – 355 mm 200 – 500 mm 315 – 630 mm 500 – 800 mm 630 – 1000 mm 630 – 1200 mm 800 – 1400 mm 1000 – 1600 mm
Power supply 230 V 230 V 230 V 230 V 230 V 400 V 400 V 400 V 400 V 400 V 400 V 400 V
Frequency 50 Hz 50 Hz 50 Hz 50 Hz 50 Hz 50 Hz, 3 ph. 50 Hz, 3 ph. 50 Hz, 3 ph. 50 Hz, 3 ph. 50 Hz, 3 ph. 50 Hz, 3 ph. 50 Hz, 3 ph.
Rated power 2.65 kW 3.45 kW 3.65 kW 4.65 kW 5.40 kW 6.95 kW 11.65 kW 17.2 kW 22.1 kW 21.2 kW 43.0 kW 43.0 kW
Overall weight
incl. all components		 66 kg 87 kg 109 kg 168 kg 201 kg 295 kg 448 kg 771 kg 1135 kg 1998 kg 3066 kg 3997 kg
Reducer inserts 40 – 140 63 – 180 (63), 75 – 225 90 – 280 90 – 315 200 – 450 315 – 560 500 – 710 630 – 900 630 – 1000 800 – 1200 1000 – 1400

Related products

HÜRNER WhiteLine SPG 2.0

Request a Brochure

HÜRNER’s welding data logger SPG 2.0 is made for easy and safe welding process control and report logging pursuant to the ISO 12176 standard.

The report generation system is specifically matched to HÜRNER butt-welding machines of the Manual Hydraulic series, but can of course be used with other systems effortlessly. The SPG 2.0 control software ships ex works with configurations for many third-party systems already installed. Therefore, the logger constitutes an upgrade for manually operated welding machines to achieve ISO-compliant recording, error handling, and welding process control. At every step in the welding process, the SPG 2.0 indicates the nominal and the actual values of the welding pressures and times, to walk the welder operating the hydraulic unit easily and correctly through the process. The unit thereby achieves the optimum welding process, in line with nationally applicable standards, as affecting both heating element temperatures and welding pressures and times.

HÜRNER WhiteLine CNC ECO 2.0

Request a Brochure
The HÜRNER CNC ECO 2.0 is a high-quality and durable, next-generation CN-controlled plastic pipe butt-welding machine that has been developed in compliance, as applicable, with the machinery directive 2006/42/EC as amended as well as the ISO standard 12176-1 and the DVS standard 2207-1. The design of the machine is such that with 12 basic machine chassis models, pipes from O.D. 40 through 1600 mm can be jointed The welding machines ship with a fully encased CNC hydraulic and control box of ingress protection IP 54 managing pressures of up to 220 bar. Both the anti-stick-coated heating element and the facing tool are hooked up along with the machine chassis to the hydraulic and control unit. No additional power distribution is needed. Industry version: Optionally, the machine chassis (250, 315, 355, 500, 630) are also available in an industry set-up with a modified 3rd clamp for clamping fittings with a short connecting stub.*) *) Retrofit kit for converting existing systems to industry version available upon request!

HÜRNER LI Line CNC ECO

Request a Brochure
The HÜRNER LI Line CNC ECO is a high-quality and durable, next-generation CN-controlled plastic pipe butt-welding machine that has been developed in compliance, as applicable, with the machinery directive 2006/42/EC as amended as well as the ISO standard 12176-1 and the DVS standard 2207-1. The design of the machine is such that with 12 basic machine chassis models, pipes from O.D. (63) 75 through 355 mm can be jointed The welding machines ship with a fully encased CNC hydraulic and control box of ingress protection IP 54 managing pressures of up to 220 bar. Both the anti-stick-coated heating element and the facing tool are hooked up along with the machine chassis to the hydraulic and control unit. No additional power distribution is needed.

HÜRNER WhiteLine Manual Hydraulic

Request a Brochure
The Manual Hydraulic Series of butt-welding machines in the WhiteLine generation makes a statement by its superior manufacturing quality and its scalability in the form of an easy upgrade to a data logging-enabled machine with the installation of an SPG 2.0 data logger for welding report logging. The machine ships with a hydraulic unit that features, as a unique characteristic, a totally integrated enclosure that also is a splash and dirt shield for all components on the inside. The front panel controls, too, are included in the ingress protection according to the IP 54 rating (where IP 64 is possible upon request). All connections, including an additional power socket free to use for the operator’s convenience, are located at the back of the controller. Both the facing tool and the heating element are also connected at the back panel of the hydraulic controller. Therefore, no additional power distribution unit is needed. Industry version: Optionally, the machine chassis (250, 315, 355, 500, 630) are also available in an industry set-up with a modified 3rd clamp for clamping fittings with a short connecting stub.*) *) Retrofit kit for converting existing systems to industry version available upon request!

HWT 160 SW–S

Request a Brochure
This professional socket welder for saddle-style fittings is designed for all-purpose welding applications in PP, PP‑R, and PEHD pipeline grids, to make branch‑offs of O.D. 20 - 90 mm from straight pipelines of O.D. 40 - 160 mm. It is the ideal choice for making lines branching off from the pipe in a saddle position in tight corners, but also for workshop applications meant for the serial manufacture by a reliable process of distribution/manifold lines with the help of a movable right-hand and left-hand pipe clamp. The standard delivery includes the all-purpose pipe aligners for straight pipelines sized O.D. 40 - 160 mm, a bracket compatible with various cordless drills/screwdrivers Ø 43 mm driving the drilling head, and clamps for branch-offs in the saddle position sized up to O.D. 63 mm allowing precision alignment of cylindrical and octagonal fittings.

With the HÜRNER quick mounting system, the clamps can be replaced easy as ABC. The chassis/carriage, without the RH and LH pipe‑aligning clamps, can be removed from its steel frame by simply loosening 4 mounting screws and can then be used in areas that are hard to reach or overhead.

Both the operation of the clamps for the straight pipe and the saddle fitting and the movement of the carriage for the latter are implemented as using ergonomically designed handwheels. Additionally, the motion handwheel can be removed easily, to move the clamping chassis/carriage with a common power tool (cordless drill/screwdriver) as its drive.

A special mention deserve the heating element seat next to the chassis for clamping the saddle fitting, on which to place the heating element, and the two freely adjustable depth setpoints. The easy insertion and safe and swift removal of the heating element, including centering and an auto‑detaching step in the change‑over stage, bring a use as convenient as to be considered unique.

The insertion depth setpoints provide, on the one hand, consistent fusion depth and welding position and, on the other, shorter length of movements, thus faster change-over.

Special octagonal clamps for branch‑off fittings, of various wrench sizes, are also available.

HWT 160 M / M+

Request a Brochure
Practical plastic butt-welding machines for jointing PE and PP pipes and fittings from O.D. 32 / 40 - 160 mm (1½" ‑ 6") with the heating element process, these tremendously mobile next-generation welding machines for on-site and in-shop applications are extremely versatile and especially suited for sanitary installations, drain piping, and pressure pipes for water conveyance as well as roof drains and chimney refurbishing systems. The machines are shiped with a sturdy stand, an electrical facing tool, heating element, and all reducer inserts; arrives plug-and-play, fully installed. Its clamps swivel by up to 15 degrees allowing segmented bend welding in sizes O.D. 32 / 40 - 160 mm (1½" ‑ 6").

Electrofusion With Report Logging

Request a Brochure

The WhiteLine welders cover all areas of application in electrofustion welding of PE, PP, and PVDF pipes with heater coil fittings. There is no challenge for which you will not find a welder of the series able to take it on successfully.

Wherever applicable, HÜRNER's all-purpose electrofusion welders have been developed in line with the requirements of the most recent version of the ISO standard 12176-2:2000, the DVS standard 2201-1, and the WEEE directive, with Reg. No. DE 74849106.

Whether it is jointing in the safety-sensitive area of gas networks, including accurate recording of geographic data, jointing components with very small diameters (e. g., geothermal or sanitary fitting applications) or very large diameters (e. g., wastewater applications)—the welders will always make a statement by their unyielding reliability that builds on more than 40 years of developing and manufacturing experience.

The lighthouse products, HST 300 Pricon 2.0 and HST 300 Print+ 2.0, have an extremely intuitive data download menu enabling also transfer via Bluetooth, which allows downloading all welding and traceability data or a finely tuned selection of them, as an abstract or extended report in the PDF format, as a label tag printed with the optional printer, or as well in the DataWork format for processing on a PC.

Filter Units with Fan

Read more
This filter with fan provides positive extraction and monitoring of chemical storage cabinets, in the form of almost 100% decontamination of the extracted air by molecular adsorption filtering of harmful solvent vapors (hydrocarbons). The filter operation means optimum protection for the user. As a consequence, no additional air extraction outlet is needed, which, in turn, allows the filter unit to be operated immediately next to, or on top of, the storage cabinet. The decontaminated air is released into the ambient air, thereby not consuming any heated or air-conditioned air from the room. A sensor monitors the extraction airflow and triggers a visual and audible alarm when no airflow above the set threshold is detected. The enclosure is made of silver pearl glimmer, powder-coated sheet steel. As an air extraction system, it as of today complies with “green lab” requirements, while offering you full flexibility of position. The multi-stage, grounded filtering system offers dual safety, being composed of: Activated carbon filter with twice as much activated carbon — for up to 100% decontamination Additionally a DIN EN 779-compliant particulate filter The filter alert appliance can be set at the differential pressure meter/switch. The filter elements themselves and the filter enclosure lid are monitored by ATEX-compliant micro-switches. The three-month check and replace interval of the activated carbon filter is verified by a check report the user has to confirm which is paired to a scheduler. The product ships ready for plug-in.