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Home HÜRNER Electrofusion Without Report Logging
Electrofusion With Report Logging
Electrofusion With Report Logging
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Electrofusion Customized Solutions
Electrofusion Customized Solutions

Electrofusion Without Report Logging

The WhiteLine welders cover all areas of application in electrofustion welding of PE, PP, and PVDF pipes with heater coil fittings. There is no challenge for which you will not find a welder of the series able to take it on successfully.

Wherever applicable, HÜRNER’s all-purpose electrofusion welders have been developed in line with the requirements of the most recent version of the ISO standard 12176-2:2000, the DVS standard 2201-1, and the WEEE directive, with Reg. No. DE 74849106.

Whether it is jointing in the safety-sensitive area of gas networks, including accurate recording of geographic data, jointing components with very small diameters (e. g., geothermal or sanitary fitting applications) or very large diameters (e. g., wastewater applications)—the welders will always make a statement by their unyielding reliability that builds on more than 40 years of developing and manufacturing experience.

Categories: HÜRNER, Electrofusion
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  • Description
Description

Technical Specs

HST 300 Junior + HST 300 Junior HST 300 Manual
P/N 200-230-… -001 -000 -004
Automatic data logging – – –
Operating range, diameters up to 1200 mm up to 1200 mm up to 1200 mm
Welding monitoring system • • •
Standard-compliant ISO 12176 traceability – – –

Related products

Electrofusion Customized Solutions

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The WhiteLine welders cover all areas of application in electrofustion welding of PE, PP, and PVDF pipes with heater coil fittings. There is no challenge for which you will not find a welder of the series able to take it on successfully.

Wherever applicable, HÜRNER's all-purpose electrofusion welders have been developed in line with the requirements of the most recent version of the ISO standard 12176-2:2000, the DVS standard 2201-1, and the WEEE directive, with Reg. No. DE 74849106.

Whether it is jointing in the safety-sensitive area of gas networks, including accurate recording of geographic data, jointing components with very small diameters (e. g., geothermal or sanitary fitting applications) or very large diameters (e. g., wastewater applications)—the welders will always make a statement by their unyielding reliability that builds on more than 40 years of developing and manufacturing experience

EasyWeld Line

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HÜRNER’s EasyWeld Line is your professional solution for butt-welding applications with PE, PP, PVDF1) and ECTFE1) pipes and fittings for all pressure ratios, from O.D. 20 through 110 mm (Tees O.D. 20 through 90 mm) and O.D. 50 through 180 mm. This system enables a unique way of handling that is simply unavailable anywhere else. For welding operations, it offers all the advantages of a mobile butt-welding system that is user-friendly and handy enough to be at home at any place, both on worksites and in workshops. The master clamps on the machine chassis are available, in the standard delivery, with horizontal and for the EasyWeld 110 T model also with vertical adjustability, which is particularly important for optimum results in Tee and segmented-bend welding applications. Its compact and lightweight design turns the machines into the optimum choice for overhead welding operations. This requires just the easy step of disassembling the machines from its base panel. The manufacture of fittings is possible thanks to the clamps on the chassis bilaterally swiveling by up to 15 deg. each (∢ 30 deg.). For tee jointing operations using the EasyWeld 110 T model, master clamps for the chassis are available that are set at a 45 deg. angle. The machines as a whole with its frame are mounted on a heavy-duty, powder‑coated base panel. Besides the standard delivery that includes a power facing tool, an outfit with a perfectly ergonomically designed manual facing tool is also available for the EasyWeld 110 V 2 model version. Both the power and the manual facing tools feature a reversible blade. The electronically controlled, PTFE-coated heating element features an integrated temperature control.

Fluid Media Management System

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This fluid media management system with a programmable control terminal and numerous functional modules ensures highest levels of occupational safety. One control terminal can be used to control several chemical storage cabinets and can be set up with various modules. In its standard model version, the system allows selecting the components needed for a planned system from the following modules: Identification module which makes sure that only authorized persons are given access to the hazardous substances in question. In active storage mode, the media are released only subsequent to proper identification. This is implemented in the form of the input of a programmable PIN. The identification can also be implemented, upon request, with transponder keys or biometrical readers. Air extraction monitoring module which monitors the air extractions and triggers alarms as appropriate. The air extraction has to be always operating on cabinets that can go into active storage mode. When it is, it must constantly verify that there is a flow of extracted air and must alert to the problem whenever the airflow should fail. The air extraction monitoring module is a way to comply with this requirement, i.e. when extraction airflow fails, an alarm is triggered and a signal is sent, e.g., to the control center. Dosing module which enables exact filling. The dosing module turns the release of very small quantities of fluid media from large storage units into a process that it just as easy as it is safe. The ideal add-on to a COMPLEX Line drum station, there is the possibility, besides dosing, to ensure continuous analyses of consumed and remaining quantities. Level sensing module which alerts to the risk of overflowing storage units. The level sensor drastically reduces any risk of bringing too much media into a storage unit, and the safety of both the user and the environment increases accordingly. The level sensing module is the part that completes the perfect solution, DISPOSAL Line. Combining the DISPOSAL Line and the COMPLEX Line brings you the ideal preconditions to ensure easy and safe media management. Door opening module which opens the door when switched on at the keypad. When the command was entered and confirmed, an audible signal alerts the user to the door being opened. The control by compressed air does not have any electrical or electronic component, which makes it perfectly suited for explosive atmospheres. Door locking module which enables pairing door locking and door unlocking to user identification, thereby restricting access to the fluid media to those persons authorized to use them. In other words, access control for personnel can extend to the access to the chemical storage cabinets.

HWT 125 SW light

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All-purpose socket welder for PP, PP-R, PVDF, PB, and PEHD fittings and pipelines in the range of dimensions from O.D. 20 - 125 mm, for professional overhead welding and operations in a confined space, yet also for standard workshop applications.

In its standard delivery, sockets and spigots size O.D. 63 - 125 mm are included, with O.D. 20 - 50 mm as an optional extra. With the HÜRNER quick mounting system, the clamps can be replaced easy as ABC. The clamping chassis can be removed from its steel frame by simply loosening 4 mounting screws and can, therefore, be used in areas that are hard to reach or overhead.

Both clamping the pipe and the fitting and moving the machine carriages are implemented as using ergonomically designed handwheels. Additionally, the motion handwheel can be removed easily, to move the carriages with a common power tool (drill / cordless screwdriver) as its drive. A special mention deserves the heating element seat of the clamping chassis, on which to place the heating element. The feature ensures easy insertion and safe removal of the heater, thereby providing reliable change-over management and convenient use that are unique in this category of welding systems.

HÜRNER LI Line, the 4-3-2 Machine WeldControl

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The handling of the HÜRNER 4-3-2 machine WeldControl is simply unique and it enables an approach to welding no other system is able to offer. Either the operator makes use of the assistance of the interactively responding hydraulic and control unit. Or the manual mode is selected to make the joint “by hand”. In the WeldControl mode the system walks the operator through the process after the pipe parameters were entered or confirmed. This includes monitoring the operator’s inputs and recording the entire process. WeldControl machines do not only provide presets, though; they facilitate the work, e. g., by reducing the pressure automatically when the automode was enabled. Welding reports have all data required by ISO traceability. In the Manual mode the display screen works as a digital gauge. It displays the welding pressures and heating element temperatures and is a one-stop provider of all data.

Electrofusion Sanitary Applications

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HÜRNER’s all-purpose electrofusion welders for heater-coil fittings offer expertly and convenient jointing with PE fittings for electrofusion sized 16 - 315 mm in wastewater and roof draining applications. Controlled by a microcontroller, the next-generation welder HÜRNER HST-S-315 2.0 enables temperature compensation by welding duration and features input and output voltage monitoring. It thereby is the convenient choice for power supply from a generator on a worksite, too. The welding process is monitored for its full duration, and relevant information is displayed on the seven-segment screen. The welder ships equipped with connection adapters A00, A01, A02, A03, A04, and A0P (Waviduo 200 - 315 mm). The delivery also includes a manual scraper for professional pipe preparation before welding. With its compact dimensions and the long power supply and welding cables, the welder has an extremely large working radius and can therefore be used for those pipelines that are hard to reach.

HÜRNER WhiteLine SPG 2.0

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HÜRNER’s welding data logger SPG 2.0 is made for easy and safe welding process control and report logging pursuant to the ISO 12176 standard.

The report generation system is specifically matched to HÜRNER butt-welding machines of the Manual Hydraulic series, but can of course be used with other systems effortlessly. The SPG 2.0 control software ships ex works with configurations for many third-party systems already installed. Therefore, the logger constitutes an upgrade for manually operated welding machines to achieve ISO-compliant recording, error handling, and welding process control. At every step in the welding process, the SPG 2.0 indicates the nominal and the actual values of the welding pressures and times, to walk the welder operating the hydraulic unit easily and correctly through the process. The unit thereby achieves the optimum welding process, in line with nationally applicable standards, as affecting both heating element temperatures and welding pressures and times.

HÜRNER WhiteLine WeldControl 2.0

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The handling of a WeldControl machine is simply unique and it enables an approach to welding no other system is able to offer. Either the operator makes use of the assistance of the interactively responding hydraulic and control unit. Or the manual mode is selected to make the joint “by hand”. In the WeldControl mode the system walks the operator through the process after the pipe parameters were entered or confirmed. This includes monitoring the operator’s inputs and recording the entire process. WeldControl machines do not only provide presets, though; they facilitate the work, e. g., by reducing the pressure automatically when the automode was enabled. Welding reports have all data required by ISO traceability. In the Manual mode the display screen works as a digital gauge. It displays the welding pressures and heating element temperatures and is a one-stop provider of all data. Industry version: Optionally, the machine chassis (250, 315, 355, 500, 630) are also available in an industry set-up with a modified 3rd clamp for clamping fittings with a short connecting stub.*) *) Retrofit kit for converting existing systems to industry version available upon request!

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