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Home HÜRNER Electrofusion Customized Solutions
Electrofusion Without Report Logging
Electrofusion Without Report Logging
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Electrofusion Sanitary Applications
Electrofusion Sanitary Applications

Electrofusion Customized Solutions

The WhiteLine welders cover all areas of application in electrofustion welding of PE, PP, and PVDF pipes with heater coil fittings. There is no challenge for which you will not find a welder of the series able to take it on successfully.

Wherever applicable, HÜRNER’s all-purpose electrofusion welders have been developed in line with the requirements of the most recent version of the ISO standard 12176-2:2000, the DVS standard 2201-1, and the WEEE directive, with Reg. No. DE 74849106.

Whether it is jointing in the safety-sensitive area of gas networks, including accurate recording of geographic data, jointing components with very small diameters (e. g., geothermal or sanitary fitting applications) or very large diameters (e. g., wastewater applications)—the welders will always make a statement by their unyielding reliability that builds on more than 40 years of developing and manufacturing experience

Categories: Electrofusion, HÜRNER
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  • Description
Description

Technical Specs

 

HST 300 Monofuse HST 300 GeoTherm+ HST 300 HP (High Power)
P/N 200-230-… -008 -112 -041
Automatic data logging – 500 welding operations 10,000 welding operations
Operating range, diameters up to 1200 mm up to 75 mm larger than 2000 mm
Welding monitoring system • • •
Standard-compliant ISO 12176 traceability – – •

 

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The handling of a WeldControl machine is simply unique and it enables an approach to welding no other system is able to offer. Either the operator makes use of the assistance of the interactively responding hydraulic and control unit. Or the manual mode is selected to make the joint “by hand”. In the WeldControl mode the system walks the operator through the process after the pipe parameters were entered or confirmed. This includes monitoring the operator’s inputs and recording the entire process. WeldControl machines do not only provide presets, though; they facilitate the work, e. g., by reducing the pressure automatically when the automode was enabled. Welding reports have all data required by ISO traceability. In the Manual mode the display screen works as a digital gauge. It displays the welding pressures and heating element temperatures and is a one-stop provider of all data. Industry version: Optionally, the machine chassis (250, 315, 355, 500, 630) are also available in an industry set-up with a modified 3rd clamp for clamping fittings with a short connecting stub.*) *) Retrofit kit for converting existing systems to industry version available upon request!

HÜRNER WhiteLine SPG 2.0

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HÜRNER’s welding data logger SPG 2.0 is made for easy and safe welding process control and report logging pursuant to the ISO 12176 standard.

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The Manual Hydraulic Series of butt-welding machines in the WhiteLine generation makes a statement by its superior manufacturing quality and its scalability in the form of an easy upgrade to a data logging-enabled machine with the installation of an SPG 2.0 data logger for welding report logging. The machine ships with a hydraulic unit that features, as a unique characteristic, a totally integrated enclosure that also is a splash and dirt shield for all components on the inside. The front panel controls, too, are included in the ingress protection according to the IP 54 rating (where IP 64 is possible upon request). All connections, including an additional power socket free to use for the operator’s convenience, are located at the back of the controller. Both the facing tool and the heating element are also connected at the back panel of the hydraulic controller. Therefore, no additional power distribution unit is needed. Industry version: Optionally, the machine chassis (250, 315, 355, 500, 630) are also available in an industry set-up with a modified 3rd clamp for clamping fittings with a short connecting stub.*) *) Retrofit kit for converting existing systems to industry version available upon request!

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This professional socket welder for saddle-style fittings is designed for all-purpose welding applications in PP, PP‑R, and PEHD pipeline grids, to make branch‑offs of O.D. 20 - 90 mm from straight pipelines of O.D. 40 - 160 mm. It is the ideal choice for making lines branching off from the pipe in a saddle position in tight corners, but also for workshop applications meant for the serial manufacture by a reliable process of distribution/manifold lines with the help of a movable right-hand and left-hand pipe clamp. The standard delivery includes the all-purpose pipe aligners for straight pipelines sized O.D. 40 - 160 mm, a bracket compatible with various cordless drills/screwdrivers Ø 43 mm driving the drilling head, and clamps for branch-offs in the saddle position sized up to O.D. 63 mm allowing precision alignment of cylindrical and octagonal fittings.

With the HÜRNER quick mounting system, the clamps can be replaced easy as ABC. The chassis/carriage, without the RH and LH pipe‑aligning clamps, can be removed from its steel frame by simply loosening 4 mounting screws and can then be used in areas that are hard to reach or overhead.

Both the operation of the clamps for the straight pipe and the saddle fitting and the movement of the carriage for the latter are implemented as using ergonomically designed handwheels. Additionally, the motion handwheel can be removed easily, to move the clamping chassis/carriage with a common power tool (cordless drill/screwdriver) as its drive.

A special mention deserve the heating element seat next to the chassis for clamping the saddle fitting, on which to place the heating element, and the two freely adjustable depth setpoints. The easy insertion and safe and swift removal of the heating element, including centering and an auto‑detaching step in the change‑over stage, bring a use as convenient as to be considered unique.

The insertion depth setpoints provide, on the one hand, consistent fusion depth and welding position and, on the other, shorter length of movements, thus faster change-over.

Special octagonal clamps for branch‑off fittings, of various wrench sizes, are also available.

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